Agri-Fab 45-2142 Manual de usuario

CAUTION:

Read Rules for

Safe Operation

and Instructions

Carefully

100 LB. PUSH

BROADCAST SPREADER

PRINTED IN U.S.A. FOR NO. 48319 (REV. 11/03)

OWNERS

MANUAL

Model No.

45-02142

Assembly

Operation

aintenance

Repair Parts

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Agri-Fab¨

RULES FOR SAFE OPERATION

The following safety precautions are suggested. This

broadcast spreader is designed, engineered and tested

to offer reasonably safe and effective service, provided it

is operated in strict accordance with these instructions.

Failure to do so may result in personal injury. Always

observe the rules of safe operation.

1. Do not allow anyone to operate the broadcast

spreader without proper instructions.

2. Do not permit children to operate the broadcast

spreader.

3. Wear eye and hand protection when handling and

when applying lawn or garden chemicals.

4. Read the chemical label instructions and cautions

for handling and applying the chemicals purchased

for spreading.

5. Keep all nuts, bolts and screws tight to be sure

equipment is in safe working condition.

6. Follow maintenance and lubrication instructions as

outlined in this manual.

CARTON CONTENTS

LOOSE PARTS IN CARTON

1. Handle Tube (long)

2. Braces (2)

3. Flow Control ount Bracket

4. Flow Control Arm

5. Handle Tube (short)

6. Flow Control Rod

7. Leg Stand Tube

8. Wheels (2)

9. Hopper Assembly

Hardware Package (not shown)

3 4

LOOK FOR THIS SY BOL TO POINT OUT I PORTANT SAFETY PRECAUTIONS. IT

EANS -- ATTENTION! BECO E ALERT! YOUR SAFETY IS INVOLVED.

KEY QTY. DESCRIPTION

A 7 Hex Bolt, 1/4-20 x 1-1/2" Long

B 2 Hex Bolt, 1/4-20 x 3/4" Long

C 1 Carriage Bolt, 1/4-20 x 3/4" Long

D 9 Hex Lock Nut, 1/4-20 Thd.

E 7 Flat Washer, 5/16" SAE

F 4 Nylon Washer

G 3 Flat Washer, 1/2"

H 1 Cotter Pin, 5/32" x 2"

KEY QTY. DESCRIPTION

I 1 Cotter Pin, 3/32" x 3/4" Long

J 1 Flow Control Link

K 2 Spacer Tube

L 2 Hub Cap

1 Grip

N 1 Vinyl Cap

O 1 Nylon Wing Nut

P 2 Handle Grip

Q 1 Adjustable Stop

NOT SHOWN FULL SIZE

ABCD

JKLMN

SHOWN FULL SIZE

ASSEMBLY INSTRUCTIONS

TOOLS REQUIRED FOR ASSEMBLY

(1) Pliers

(1) Hammer

(2) 7/16" Open or Boxed End Wrenches

1. Remove the spreader, the loose parts and the hard-

ware package from the carton. Lay out parts and

hardware and identify using the illustrations on

pages 2 and 3.

2. With the spreader resting upside down on the top of

the hopper, assemble a spacer and then a 1/2" flat

washer onto each end of the axle. See figure 1.

FIGURE 2

FIGURE 1

FIGURE 3

5. Place a wheel onto the end of the axle that has a

cross hole. The long end of the hub goes to the

inside. See figure 3.

6. Assemble a 5/32" x 2" cotter pin through the notched

wheel hub and the axle. See figure 3.

7. Lightly tap a hub cap onto the axle until it is snug

against the wheel. See figure 3.

FIGURE 4

3. Place a wheel onto the end of the axle that has no

cross hole. The long end of the hub goes to the

inside. See figure 2.

4. Place a 1/2" flat washer onto the axle and then

lightly tap a hub cap onto the axle until it is snug

against the washer and wheel hub. See figure 2.

AXLE

SPACER

1/2" FLAT

WASHER

1/2" FLAT

WASHER

HUB CAP

WHEEL

NO CROSS HOLE

HUB CAP

5/32" x 2"

COTTER PIN

WHEEL

CROSS

HOLE

CROSSOVER

TUBE

1/4" HEX

BOLT

1/4" HEX

LOCK NUT

1/4" FLAT

WASHER

SHAFT

SUPPORT

PLATE

8. Remove the middle 1/4" hex bolt, flat washer and hex

lock nut from the crossover tube. See figure 4.

FIGURE 7

13. Assemble the leg stand tube to the handle tube

(long) using two 1/4" x 1-1/2" hex bolts. Secure

tightly with two 1/4" hex lock nuts. See figure 6.

14. Place a vinyl cap over the end of the leg stand tube.

See figure 6.

FIGURE 5

FIGURE 6

15. Assemble the flow control link (end with small hole)

to the flow control arm using a 1/4" x 3/4" hex bolt,

a nylon washer and a 1/4" hex lock nut as shown in

figure 7. Tighten carefully. The flow control link

should not be loose but should pivot with no more

than slight resistance.

1/4" HEX

BOLT

1/4" HEX

LOCKNUT

FLAT WASHER

HANDLE TUBE (LONG)

HEX BOLT

1/4" x 1-1/2"

HEX BOLT

1/4" x 1-1/2"

HITCH

BRACE

1/4"

LOCK

NUT

CROSSOVER

TUBE

SHAFT

SUPPORT

PLATE

HANDLE TUBE (LONG)

1/4" x 1-1/2"

HEX BOLTS

1/4"

LOCK

NUT

VINYL CAP LEG STAND TUBE

FLOW CONTROL

LINK FLOW

CONTROL

ARM

1/4" HEX

LOCK NUT

1/4" x 3/4"

HEX BOLT

SMALLEST

HOLE

NYLON

WASHER

IMPORTANT: Do Not asssemble handle tube to same

side of crossover tube as shaft support plate.

9. Place the long handle tube onto the crossover

tube on the side opposite from the shaft support

plate. Fasten with the 1/4" hex bolt, flat washer

and hex lock nut removed in the previous step.

See figures 4 and 5. Do not tighten at this time.

10. Assemble two handle braces to the inside of the

hopper frame, one on each side, using two 1/4" x

1-1/2" hex bolts and two 1/4" lock nuts. See figure

5. Do not tighten at this time.

11. Assemble the other end of the two handle braces

to the long handle tube using a 1/4" x 1-1/2" hex

bolt and 1/4" lock nut. Do not tighten at this

time.See figure 5.

12. Tighten all hex lock nuts and bolts in same

sequence as assembled in steps 9 through 11.

See figure 5.

FIGURE 8

FIGURE 9

19. Hook the free end of the flow control rod through the

hole in the slide gate bracket located near the

bottom of the hopper. See figure 10.

FIGURE 10

FIGURE 11

16. Assemble the flow control arm to the flow control

mounting bracket using a 1/4" x 3/4" hex bolt, two

nylon washers and a 1/4" hex lock nut as shown in

figure 8. Tighten carefully. The flow control arm

should be snug, but should pivot with no more than

a slight resistance.

17. Assemble the vinyl grip. See figure 8.

18. Place a 5/16" flat washer onto the end of the flow

control rod. Insert the end of the flow control rod

through the slot in the flow control mounting bracket

and through the hole in the flow control link. Secure

with a 3/32" x 3/4" cotter pin. See figure 9.

20. Assemble both the flow control mounting bracket

and the short handle tube to the long handle tube.

Use two 1/4" x 1-1/2" hex bolts, four 5/16" flat

washers and two 1/4" hex lock nuts as shown in

figure 11. Do not tighten at this time.

21. Place a handle grip on each handle. See figure 11.

1/4" x 1-1/2"

HEX BOLT

1/4" HEX

LOCK NUT

HANDLE

TUBE

(SHORT)

HANDLE

TUBE

(LONG)

HANDLE GRIP FLOW CONTROL

MOUNTING BRACKET

5/16"

FLAT

WASHERS

HOPPER

SLIDE

GATE

BRACKET

FLOW

CONTROL

ROD

1/4" x 3/4"

HEX BOLT

1/4" HEX

LOCK NUT

FLOW CONTROL

MOUNTING

BRACKET

FLOW

CONTROL

ARM

(2) NYLON

WASHERS

VINYL GRIP

FLOW

CONTROL

ROD

FLOW

CONTROL

LINK

3/32"

COTTER

5/16" FLAT

WASHER

SLOT

FIGURE 12

22. Place the adjustable stop into the "ON" end of the

slot in the top of the flow control mounting bracket.

Secure with the 1/4" x 3/4" carriage bolt, a nylon

washer, a 5/16" flat washer and the nylon wing nut.

See figure 12.

23. Position the flow control mounting bracket (figure

13).

a. Push on flow control arm until it locks in "OFF"

position.

b. Slide flow control mounting bracket along tube

until closure plate in bottom of hopper just closes.

c. Snug the 1/4" lock nuts just enough to hold flow

control mounting bracket in place.

d. Set adjustable stop at "5". Pull flow control arm

against stop. Verify that closure plate has opened

about half way.

e. If closure plate does not open half way, it may be

closed too far at "OFF". Adjust position of flow

control mounting bracket until closure plate will

open about half way at "5" and still close when

arm is locked in "OFF". Tighten 1/4" lock nuts.

5/16" FLAT

WASHER

NYLON

WASHER

1/4" x 3/4"

CARRIAGE BOLT

NYLON

WING NUT

ADJUSTABLE

STOP

24. Before operating the spreader, pre-lubricate per the

lubrication instructions in the owner's manual.

OFF

FLOW

CONTROL

ARM

OFF

AJDUSTABLE

STOP

SETTING "5"

FIGURE 13

HOW TO USE YOUR SPREADER

SETTING THE FLOW CONTROL

(Refer to figure 13 on page 7.)

1. Loosen the nylon wing nut, set the adjustable stop to

the desired flow rate setting and retighten the wing

nut. The higher the setting number, the wider the

opening in the bottom of the hopper.

2. Refer to the application chart on page 8 and to the

instructions on the fertilizer bag to select the proper

flow rate setting.

3. Pull the flow control arm against the adjustable stop

for the on position and toward the hopper for the off

position.

OPERATION

USING YOUR SPREADER

We do not recommend the use of any powdered lawn

chemicals, due to difficulty in obtaining a satisfactory or

consistent broadcast pattern.

1. Determine approximate square footage of area to be

covered and estimate amount of material required.

2. Before filling the hopper make sure the flow control

arm is in the off position and the closure plate is shut.

3. Break up any lumpy fertilizer as you fill the hopper.

4. Set the adjustable stop with the flow control arm still in

the off position. Refer to the application chart on this

page and to the instructions on the fertilizer bag to

select the proper flow rate setting.

5. The application chart is calculated for light to heavy

application at a walking speed of 3 mph, or 100 ft. in

23 seconds. A variation in speed will require an

adjustment of the flow rate to maintain the same

coverage. The faster you walk, the wider the broad-

cast width.

6. Always start the spreader in motion before opening

the closure plate.

7. Always shut the closure plate before turning or stop-

ping the spreader.

8. If fertilizer is accidentally deposited too heavily in a

small area, soak the area thoroughly with a garden

hose or sprinkler to prevent burning of the lawn.

9. To insure uniform coverage, make each pass so that

the broadcast pattern slightly overlaps the pattern

from the previous pass as shown in figure 14. The

approximate broadcast widths for different materials

are shown in the application chart on this page.

10. When broadcasting weed control fertilizers, make

sure the broadcast pattern does not hit evergreen

trees, flowers or shrubs.

FIGURE 14

APPLICATION DIAGRAM

OVERLAP

8’ to

10’

FERTILIZER

Powder 3 - 5 3' - 4'

Granular 3 - 5 8' - 10'

Pelleted 3 - 5 10' - 12'

Organic 6 - 8 6' - 8'

GRASS SEED

Fine 3 - 4 6' - 7'

Coarse 4 - 5 8' - 9'

ICE ELTER 6 - 8 10' - 12'

TYPE SPREAD

ATERIAL FLOW SETTING WIDTH

APPLICATION CHART (SHIELD UP)

OPERATING SPEED - 3 PH. (100 ft. in 23 seconds)

IMPORTANT: Application rates shown in the chart are

affected by humidity and by the moisture content of

the material (granular and pellet). Some minor set-

ting adjustments may be necessary to compensate

for this condition.

FIGURE 15

FIGURE 16

CHECK FOR LOOSE FASTENERS

1. Before each use make a thorough visual check of

the spreader for any bolts and nuts which may have

loosened. Retighten any loose bolts and nuts.

CHECK FOR WORN OF DAMAGED PARTS

2. Check for worn or damaged parts before each use.

Repair or replace parts if necessary.

CHECK TIRE INFLATION

3. Check if tires are adequately inflated before each use.

Do not inflate tires beyond maximum recommended

pressure.

1. Rinse inside of hopper and exterior of spreader and

dry off before storing.

2. Store in a clean, dry area.

CAUTION: DO NOT inflate tires beyond

the maximum recommended pressure

printed on side of tire.

CLEANING

4. Rinse inside of hopper and exterior of spreader and

dry off before storing.

LUBRICATE (See figure 15)

5. Lightly apply automotive grease as needed to the

sprocket and gear.

6. Oil the nylon bushings on the vertical sprocket shaft

and on the axle at least once a year, or more often as

needed.

7. Oil right hand (idler) wheel bearing at least once a year

or more often as needed.

MAINTENANCE STORAGE

1. If the axle, slotted gear and sprocket assembly is

disassembled, mark down the positions of the parts as

they are removed. The drive wheel and sprocket

positions in relation to the slotted gear determine

which direction the spreader plate will spin. Be sure to

reassemble them in their original positions. (Refer to

figure 3 on page 4.) Use shim washers (Ref. no. 21 on

pages 10 and 11) as needed for minimum backlash.

Add grease to gear and sprocket.

2. If the agitator hairpin becomes damaged or worn it

can be replaced. See figure 16.

SERVICE AND ADJUSTMENTS

GREASE

OIL

SPROCKET

SHAFT

AGITATOR

HAIRPIN

REPAIR PARTS FOR BROADCAST SPREADER MODEL 45-02142

12 19

21 21

27 36

15 15

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