Agilent Technologies IDP-15 Manual de usuario

DRAFT 8/22/13

INSTRUCTION MANUAL

Vacuum Products Division

IDP-15

Dry Scroll

Vacuum Pump

Manual No. X3815 90000

Revision B

August 2013

DRAFT 8/22/13

Agilent, Inc.

IDP-15

Dry Scroll Vacuum Pump

IDP-15 Dry Scroll Vacuum Pump

DRAFT 8/22/13

Warranty

Products manufactured by Seller are warranted against defects in materials and workmanship for twelve (12) months from

date of shipment thereof to Customer, and Seller's liability under valid warranty claims is limited, at the option of Seller, to

repair, to replace, or refund of an equitable portion of the purchase price of the Product. Items expendable in normal use

are not covered by this warranty. All warranty replacement or repair of parts shall be limited to equipment malfunctions

which, in the sole opinion of Seller, are due or traceable to defects in original materials or workmanship. All obligations of

Seller under this warranty shall cease in the event of abuse, accident, alteration, misuse, or neglect of the equipment.

In-warranty repaired or replaced parts are warranted only for the remaining unexpired portion of the original warranty

period applicable to the repaired or replaced parts. After expiration of the applicable warranty period, Customer shall be

charged at the then current prices for parts, labor, and transportation.

Reasonable care must be used to avoid hazards. Seller expressly disclaims responsibility for loss or damage caused by use

of its Products other than in accordance with proper operating procedures.

Except as stated herein, Seller makes no warranty, expressed or implied (either in fact or by operation of law), statutory or

otherwise; and, except as stated herein, Seller shall have no liability under any warranty, expressed or implied (either in

fact or by operation of law), statutory or otherwise. Statements made by any person, including representatives of Seller,

which are inconsistent or in conflict with the terms of this warranty shall not be binding upon Seller unless reduced to

writing and approved by an officer of Seller.

Warranty Replacement and Adjustment

All claims under warranty must be made promptly after occurrence of circumstances giving rise thereto, and must be

received within the applicable warranty period by Seller or its authorized representative. Such claims should include the

Product serial number, the date of shipment, and a full description of the circumstances giving rise to the claim. Before any

Products are returned for repair and/or adjustment, written authorization from Seller or its authorized representative for the

return and instructions as to how and where these Products should be returned must be obtained. Any Product returned to

Seller for examination shall be prepaid via the means of transportation indicated as acceptable by Seller. Seller reserves

the right to reject any warranty claim not promptly reported and any warranty claim on any item that has been altered or

has been returned by non-acceptable means of transportation. When any Product is returned for examination and inspec-

tion, or for any other reason, Customer shall be responsible for all damage resulting from improper packing or handling,

and for loss in transit, notwithstanding any defect or non-conformity in the Product. In all cases, Seller has the sole respon-

sibility for determining the cause and nature of failure, and Seller's determination with regard thereto shall be final.

If it is found that Seller's Product has been returned without cause and is still serviceable, Customer will be notified and

the Product returned at the Customer's expense; in addition, a charge for testing and examination may be made on Prod-

ucts so returned.

IDP-15 Dry Scroll Vacuum Pump

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DRAFT 8/22/13

IDP-15 Dry Scroll Vacuum Pump

DRAFT 8/22/13

Contents

Instructions for Use ........................................................................................................................... 7

General Information ..................................................................................................................... 7

Storage.................................................................................................................................... 8

Maintenance ................................................................................................................................. 8

Technical Information ......................................................................................................................... 9

Unpacking and Inspection........................................................................................................... 13

Preparation for Installation ....................................................................................................13

Installation................................................................................................................................... 14

Safety .................................................................................................................................... 14

Setting the Mains Voltage ..................................................................................................... 15

Startup................................................................................................................................... 15

Electrical Connections........................................................................................................... 16

Run Currents......................................................................................................................... 18

Start Current.......................................................................................................................... 18

Mechanical Connections ....................................................................................................... 19

Operation .................................................................................................................................... 20

Cleaning the Pump................................................................................................................ 20

IDP-15 Integrated Isolation Valve ...............................................................................................20

Troubleshooting .......................................................................................................................... 22

Maintenance ............................................................................................................................... 23

Cleaning ................................................................................................................................ 23

Kits and Service Options....................................................................................................... 23

Tip Seal Replacement........................................................................................................... 24

IDP-15 Dry Scroll Vacuum Pump

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DRAFT 8/22/13

IDP-15 Dry Scroll Vacuum Pump

DRAFT 8/22/13

Instructions for Use

General Information

This equipment is designed for use by professionals. The user should read this

instruction manual and any other additional information supplied by Agilent before

operating the equipment. Agilent will not be held responsible for any events that occur

due to non-compliance with these instructions, improper use by untrained persons,

non-authorized interference with the equipment, or any action contrary to that provided

for by specific national standards.

The IDP-15 is a hermetic, dry scroll vacuum pump. This pump is suitable for pumping air

or inert gases. The pump is not intended to pump corrosive, explosive, or

particulate-forming gases.

The following paragraphs contain all the information necessary to guarantee the safety of

the operator when using the equipment. Detailed information is supplied in “Technical

Information” on page 10.

This manual uses the following standard safety protocol:

WARNING The warning messages are for attracting the attention of the

operator to a particular procedure or practice which, if not

followed correctly, could lead to serious injury.

CAUTION The caution messages are displayed before procedures,

which if not followed, could cause damage to the equipment.

NOTE The notes contain important information taken from the text.

IDP-15 Dry Scroll Vacuum Pump

DRAFT 8/22/13

Storage

When transporting and storing the pump, the following environmental requirements

should not be exceeded:

Maintenance

Personnel responsible for pump operation and maintenance must be well-trained and

aware of the accident prevention rules.

WARNING ❑Death may result from contact with high voltages. Always take

extreme care and observe the accident prevention regulations in

force.

❑When machine is powered up, be careful of moving parts and high

voltages.

❑If you have to perform maintenance on the pump after a considerable

time in operation, allow it to cool as the temperature of the interior

metal parts can be in excess of 60 °C.

❑Always disconnect your power supply to the pump before beginning

maintenance work.

NOTE Before returning the pump to the factory for repair, the “Health

and Safety” sheet attached to this instruction manual must be

completed and sent to the local sales office. A copy of the

sheet must be inserted in the pump package before shipping.

If a pump is to be discarded, it must be disposed of in accordance with specific national

standards.

Temperature: 20 °C to +60 °C (4 °F to 140 °F)

Relative humidity: 0 to 95% (non-condensing)

Atmospheric

pressure:

500 to 1060 hPa

IDP-15 Dry Scroll Vacuum Pump

DRAFT 8/22/13

Technical Information

Table 1 Specifications

Model IDP-15 Dry Scroll Single Hermetic Vacuum Pump

Interface dimensions See Figure 1 on page 12

Peak pumping speed ❑50 Hz: 257 L/m, 15.4 m3/hr

❑60 Hz: 213 L/m, 12.8 m3/hr

Media No corrosive, explosive or particulate forming gases

Ultimate pressure 10 x 103Torr (13.3 x 103mbar)

Maximum inlet pressure 1.0 atmosphere (0 psig)

Maximum outlet pressure 6.5 psig

Inlet connection NW25

Exhaust connection NW16

Gas ballast 1/4" NPTF (two positions)

Water vapor handling per PNCUROP 6602:

❑Position 1: 20.7 g/hr

❑Position 2: 235 g/hr

Ambient operating temperature 5 °C to 40 °C (41 °F to 104 °F)

Storage temperature –20 °C to 60 °C (–4 °F to 140 °F)

Motor rating 0.75 HP (560 W)

Operating voltages ❑1 phase/ 100 (± 10%) VAC, 50/60 Hz

❑1 phase/ 115 (± 10%) VAC, 60 Hz

❑1 phase/ 220-230 (± 10%) VAC, 50/60 Hz

Run current See Table 5 on page 19

Motor thermal protection Automatic thermal protection

Operating speed 60 Hz: 1725 RPM, 50 Hz: 1450 RPM

Cooling system Air-cooled

Weight Pump only: 34 kg (75 lbs)

Shipping weight: 45 kg (100 lbs)

Leak rate (with exhaust and gas

ballast sealed)

<1 x 106sccs helium

Vibration level at inlet, per ISO

10816-1

9 mms-1 rms

IDP-15 Dry Scroll Vacuum Pump

DRAFT 8/22/13

Noise level, per ISO 11201 50 dBA ± 2dBA

Fuse type Littelfuse, Series 215, 10 A, 250 V, 20 mm L x 5.2 mm D,

Time Delay / Slow Blow or equivalent, vendor part number 0215010

Pollution Degree 2

Installation Category II

Altitude 2000 m

Humidity 0- 95% (non-condensing)

Indoor use only

Table 1 Specifications (Continued)

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