AGI WESTFIELD 1500 Series Manual de usuario
Read this manual before using product. Failure to
follow instructions and safety precautions can
result in serious injury, death, or property
damage. Keep manual for future reference.
Part Number: P1512158 R0
Revised: October 2018
Field Loader Top Drive
Portable Grain Belt Conveyor
Assembly Manual
This manual applies to the following brands and models:
Batco BCX2, Westfield WCX2, Hutchinson HCX2:
1500 Series: 1539, 1544, 1549
Original Instructions
New in this Manual
The following changes have been made in this revision of the manual:
Description Section
Implemented the new model naming strategy for
conveyors.
Added 1544 conveyor.
Multiple
Updated the conveyor tube layouts. Figure 6 on page 24,Figure 7 on page 25,Figure 8 on
page 25,Figure 9 on page 26,Figure 10 on page 26
Added installation instructions for hopper latch
hardware.
Section 3.14. – Install the Hopper Latch Hardware on
page 36
Updated the installation instructions for collapsible
hopper cloth.
Section 3.19. – Install the Collapsible Hopper Cloth on
page 47
Added new section for angle indicator. Section 3.21. – Attach the Angle Indicator on page 54
Updated installation instructions for electric motor
mount.
Section 3.28.2 – Electric Top Drive on page 65
FIELD LOADER TOP DRIVE – PORTABLE GRAIN BELT CONVEYOR
P1512158 R0 3
CONTENTS
1. Safety....................................................................................................................................................... 5
1.1. Safety Alert Symbol and Signal Words..................................................................................... 5
1.2. General Product Safety ............................................................................................................ 5
1.3. Moving Conveyor Belt Safety................................................................................................... 6
1.4. Rotating Parts Safety................................................................................................................ 6
1.5. Drives and Lockout Safety........................................................................................................ 6
1.5.1 Electric Motor Safety.................................................................................................. 7
1.5.2 Hydraulic Power Safety .............................................................................................. 8
1.6. Tire Safety................................................................................................................................. 9
1.7. Hand Winch Safety ................................................................................................................... 9
1.8. Personal Protective Equipment.............................................................................................. 10
1.9. Safety Equipment ................................................................................................................... 10
1.10. Safety Decals ........................................................................................................................ 11
1.10.1 Decal Installation/Replacement............................................................................. 11
1.10.2 Safety Decal Locations and Details ........................................................................ 11
2. Features................................................................................................................................................. 20
3. Assembly ............................................................................................................................................... 21
3.1. Assembly Safety ..................................................................................................................... 21
3.2. Check Shipment...................................................................................................................... 21
3.3. Required Tools........................................................................................................................ 22
3.4. Before You Begin .................................................................................................................... 22
3.5. Hydraulic Fittings and Bolt Tightening ................................................................................... 22
3.6. Component Locations ............................................................................................................ 23
3.7. Assemble the Conveyor Tube ................................................................................................ 23
3.8. Brand and Model Decal Placement ....................................................................................... 27
3.9. Serial Number Decal Placement ............................................................................................ 29
3.10. Install the Spout Roller......................................................................................................... 29
3.11. Install the Hand Winch......................................................................................................... 30
3.12. Install the Frame Slider ........................................................................................................ 31
3.13. Assemble the Weather Guard.............................................................................................. 32
3.14. Install the Hopper Latch Hardware...................................................................................... 36
3.15. Install the Belt ...................................................................................................................... 37
3.16. Attach the Hopper Underside Covers .................................................................................. 42
3.17. Install the Top Drive Pinch Mount ....................................................................................... 43
3.18. Install the Weather Guard Mount Bars ............................................................................... 45
3.19. Install the Collapsible Hopper Cloth .................................................................................... 47
3.20. Install the Collapsible Hopper Cloth Controls...................................................................... 53
3.21. Attach the Angle Indicator ................................................................................................... 54
3.22. Attach the Hitch ................................................................................................................... 55
3.23. Install the Spout Hood.......................................................................................................... 56
3.24. Install the Wheels................................................................................................................. 57
3.25. Assemble the A-Frame ......................................................................................................... 58
3.26. Install the Tube Lift Cable .................................................................................................... 60
3.27. Align the Winch .................................................................................................................... 61
3.28. Drive Assemblies .................................................................................................................. 62
3.28.1 Install the Hydraulic Top Drive............................................................................... 62
3.28.2 Electric Top Drive ................................................................................................... 65
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3.29. Install the Shaft Guard ......................................................................................................... 72
3.30. Install the Manual Container ............................................................................................... 72
3.31. Attach the Jack ..................................................................................................................... 74
4. Specifications ........................................................................................................................................ 75
5. Appendix ............................................................................................................................................... 76
5.1. Bolt Torque............................................................................................................................. 76
5.2. Fittings Torque Values............................................................................................................ 77
P1512158 R0 5
1. Safety
1.1. Safety Alert Symbol and Signal Words
This safety alert symbol indicates important safety messages in this manual. When you see
this symbol, be alert to the possibility of injury or death, carefully read the message that
follows, and inform others.
Signal Words: Note the use of the signal words DANGER,WARNING,CAUTION, and NOTICE with the safety
messages. The appropriate signal word for each message has been selected using the definitions below as a
guideline.
Indicates an imminently hazardous situation that, if not avoided, will result in serious injury or
death.
Indicates a hazardous situation that, if not avoided, could result in serious injury or death.
Indicates a hazardous situation that, if not avoided, may result in minor or moderate injury.
Indicates a potentially hazardous situation that, if not avoided, may result in property damage.
1.2. General Product Safety
YOU are responsible for the SAFE use and maintenance of your conveyor. YOU must ensure that you and
anyone else who is going to work around the conveyor understands all procedures and related SAFETY
information contained in this manual.
Remember, YOU are the key to safety. Good safety practices not only protect you, but also the people around
you. Make these practices a working part of your safety program. All accidents can be avoided.
• It is the conveyor owner, operator, and maintenance personnel's responsibility to
read and understand ALL safety instructions, safety decals, and manuals and follow
them when operating, or maintaining the equipment.
• Owners must give instructions and review the information initially and annually with all personnel before
allowing them to operate the conveyor. Untrained users/operators expose themselves and bystanders to
possible serious injury or death.
• The conveyor is not intended to be used by children.
• Use the conveyor for its intended purposes only.
• Do not modify the conveyor in any way without written permission from the manufacturer. Unauthorized
modification may impair the function and/or safety, and could affect the life of the conveyor. Any
unauthorized modification will void the warranty.
FIELD LOADER TOP DRIVE – PORTABLE GRAIN BELT CONVEYOR 1. SAFETY
6 P1512158 R0
1.3. Moving Conveyor Belt Safety
• DO NOT step on or touch moving conveyor belt.
• Shut off and lock out power to adjust, service, or clean.
1.4. Rotating Parts Safety
• Keep body, hair, and clothing away from rotating pulleys,
belts, chains, and sprockets.
• Do not operate with any guard removed or modified. Keep
guards in good working order.
• Shut off and remove key or lock out power source before
inspecting or servicing machine.
1.5. Drives and Lockout Safety
Inspect the power source(s) before using and know how to shut down in an emergency.
Whenever you service or adjust your equipment, make sure you shut down the power
source and unplug or remove the key (as applicable) to prevent inadvertent start-up and
hazardous energy release. Know the procedure(s) that applies to your equipment from the
following power source(s). Ensure that all personnel are clear before turning on power to
equipment.
1. SAFETY FIELD LOADER TOP DRIVE – PORTABLE GRAIN BELT CONVEYOR
P1512158 R0 7
1.5.1 Electric Motor Safety
Power Source
• Electric motors and controls shall be installed and serviced by
a qualified electrician and must meet all local codes and
standards.
• A magnetic starter should be used to protect your motor.
• You must have a manual reset button.
• Reset and motor starting controls must be located so that the
operator has full view of the entire operation.
• Locate main power disconnect switch within reach from
ground level to permit ready access in case of an emergency.
• Motor must be properly grounded.
• Guards must be in place and secure.
• Ensure electrical wiring and cords remain in good condition;
replace if necessary.
• Use a totally enclosed electric motor if operating in
extremely dusty conditions.
SERVICE DISCONNECT
ON
OFF
Lockout
• The main power disconnect switch should be in the locked position during shutdown or
whenever maintenance is performed.
• If reset is required, disconnect all power before resetting motor.
FIELD LOADER TOP DRIVE – PORTABLE GRAIN BELT CONVEYOR 1. SAFETY
8 P1512158 R0
1.5.2 Hydraulic Power Safety
Power Source
• Refer to the rules and regulations applicable to the power
source operating your hydraulic drive.
• Do not connect or disconnect hydraulic lines while system is
under pressure.
• Keep all hydraulic lines away from moving parts and pinch
points.
• Escaping hydraulic fluid under pressure will cause serious
injury if it penetrates the skin surface (serious infection or
toxic reaction can develop). See a doctor immediately if
injured.
• Use metal or wood as a backstop when searching for
hydraulic leaks and wear proper hand and eye protection.
• Check all hydraulic components are tight and in good
condition. Replace any worn, cut, abraded, flattened, or
crimped hoses.
• Clean the connections before connecting to equipment.
• Do not attempt any makeshift repairs to the hydraulic fittings
or hoses with tape, clamps, or adhesive. The hydraulic
system operates under extremely high pressure; such repairs
will fail suddenly and create a hazardous and unsafe
condition.
Lockout
• Always place all hydraulic controls in neutral and relieve
system pressure before disconnecting or working on
hydraulic system.
1. SAFETY FIELD LOADER TOP DRIVE – PORTABLE GRAIN BELT CONVEYOR
P1512158 R0 9
1.6. Tire Safety
Failure to follow proper procedures when mounting a tire on a
wheel or rim can produce an explosion that may result in
serious injury or death.
• DO NOT attempt to mount a tire unless you have the proper
equipment and experience to do the job.
• Have a qualified tire dealer or repair service perform
required tire maintenance.
• When replacing worn tires, make sure they meet the original
tire specifications. Never undersize the replacement tire.
• DO NOT weld to the tire rim with the tire mounted on the
rim. This action may cause an explosion which could result in
serious injury or death.
• Inflate tires to the manufacturer’s recommended pressure.
• Tires should not be operated at speeds higher than their
rated speed.
• Keep wheel lug nuts tightened to manufacturer’s
recommendations.
• Never reinflate a tire that has been run flat or seriously
under-inflated without removing the tire from the wheel.
Have the tire and wheel closely inspected for damage before
remounting.
1.7. Hand Winch Safety
When Equipped:
• Inspect lift cable before using. Replace if frayed or damaged. Make sure lift cable is seated
properly in cable sheaves and cable clamps are secure.
• Tighten brake lock by turning winch handle clockwise at least two clicks after lowering the
conveyor.
• Lower the conveyor fully before towing, then rotate winch handle until cable has light
tension.
• Do not lubricate winch brake discs.
FIELD LOADER TOP DRIVE – PORTABLE GRAIN BELT CONVEYOR 1. SAFETY
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1.8. Personal Protective Equipment
The following Personal Protective Equipment (PPE) should be worn when assembling the equipment.
Safety Glasses
• Wear safety glasses at all times to protect eyes from debris.
Work Gloves
• Wear work gloves to protect your hands from sharp and rough edges.
Steel-Toe Boots
• Wear steel-toe boots to protect feet from falling debris.
Coveralls
• Wear coveralls to protect skin.
Hard Hat
• Wear a hard hat to help protect your head.
1.9. Safety Equipment
The following safety equipment should be kept on site:
Fire Extinguisher
• Provide a fire extinguisher for use in case of an accident. Store in a highly visible and
accessible place.
First-Aid Kit
• Have a properly-stocked first-aid kit available for use should the need arise, and
know how to use it.
1. SAFETY FIELD LOADER TOP DRIVE – PORTABLE GRAIN BELT CONVEYOR
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