AGCO FENDT 5220E Manual de instrucciones

MANUAL

WORKSHOP

FENDT

5220E

5250E

6250E

IMPORTANT

AGCO Policy is one of continuous

improvement and the right to

make modifications and changes

on combine configuration.

So if some of the information

included on this Manual are

different from that one on your

combine, please consult your

AGCO dealer

INTRODUCTORY REMARKS

◊This manual is subdivided in sections marked by two--digit numbers, with independent page numbering within

each section.

For a quick reference, these sections have the same identification number and the same description of the

relevant Flat Time Rate Manual.

◊The dealt matters and the information can be easily detected by index on the following pages.

◊At the bottom of each page there is the manual print number and the relevant publication/up--dating date.

◊The pages of further up--datings shall have the same print number of the current publication, changing the

last digit (for example: first up--dating 327208011; second up--dating 327208012; etc.) and the relevant publi-

cation date.

These pages shall be completed by the new print of the index, duly revised.

◊The information of this manual are up--dated at the date of the publication.

As AGCO continuously improves its product range, some information could be not up--dated due to modifica-

tions of technical or commercial type, as well as for suiting the law regulations of the different countries.

In case of disagreement, refer to AGCO Sales and Service networks.

IMPORTANT CAUTION

◊All repair and maintenance works listed in this manual must be carried out only by staff belonging to the AGCO

Service Network, strictly complying with the instructions given and using, whenever required, the special

tools.

◊Anyone who carries out the above operations without complying with the prescriptions shall be responsible

for the subsequent damages.

◊The Manufacturer and all the organizations of its distribution chain, including -- without limitation -- national,

regional or local dealers, reject any responsibility for damage due to the anomalous behaviour of parts and/or

components not approved by the manufacturer himself, including those used for the servicing or repair of the

product manufactured or marketed by the Manufacturer.

In any case, no warranty is given or attributed on the product manufactured or marketed by the Manufacturer

in case of damages due to an anomalous behaviour of parts and/or components not approved by the Manu-

facturer.

LITERARY AND ARTISTIC COPYRIGHT

OF LAVERDA S.p.A.

No reproduction, though partial, of

text and illustrations allowed

PRINTEDINITALY

AGCO Limited -- Banner Lane -- Coventry -- England CV4 9GF

SERVICE

Print no. 327208010 -- First Edition -- 01--2005

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CONTENT

Sections

-- GENERAL INFORMATION 00..................................

-- E N G I N E 1 0...................................................

-- LIVE PTO 14.................................................

-- TRANSMISSION 21...........................................

-- FRONT DRIVE AXLE 25.......................................

-- HYDROSTATIC TRANSMISSION 29............................

-- BRAKES AND CONTROL 33...................................

-- HYDRAULIC SYSTEMS 35....................................

-- STEERING 41................................................

-- AXLE AND WHEELS 44.......................................

-- CAB CONDITIONING SYSTEM 50..............................

-- ELECTRICAL SYSTEMS 55....................................

-- ATTACHMENTS / HEADERS 58................................

-- PRODUCT FEEDING 60.......................................

-- THRESHING 66..............................................

-- SEPARATION 72.............................................

-- STRAW CHOPPER 73.........................................

-- CLEANING 74................................................

-- GRAIN STORAGE 80.........................................

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MODEL IDENTIFICATION

5220 E

5250 E

6250 E

DESCRIPTION OF THE COMBINE IDENTIFICATION NUMBER

a b

Example::5517 :551 7 10001 :

aTechnical type

dIdentification number: 551710001.

It is formed by two parts:

DFirst part (b), formed by 4 numbers ”551 7”: it corresponds to the technical type (machine model).

DSecond part (c), formed by 5 numbers ”10001”: they are the production progressive numbers identifying

the progressive number of the produced machine model..

:5515 :5515.. ...:FOR 5A MODEL

:5517 :5517.. ...:FOR 5B MODEL

:5655 :5655.. ...:FOR 6A MODELS

GRAIN HEADER IDENTIFICATION NUMBER

723... ...FOR 4,20 m MODEL

733... ...FOR 4,80 m MODEL

743... ...FOR 5,40 m MODEL

753... ...FOR 6,00 m MODEL

763... ...FOR 6,60 m MODEL

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IMPORTANT

THE COMBINE ASSEMBLY, AT THE ARRIVAL TO THE DEALER OR IMPORTER, HAS TO BE MADE FOL-

LOWING THE “ASSEMBLY INSTRUCTION BOOK”.

BEFORE THE DELIVERY OF COMBINE TO THE CUSTOMER, THE PRE--DELIVERY INSPECTION HAS TO

BE MADE FOLLOWING THE P.D.I. MODULE INSTRUCTIONS AS THE ONE REPORTED BELOW.

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Dealer Service Schedule

X= Both Ranges A= 5A--5B--6A only B= 5--6--5AL--6AL only

Hours

225

Hours

450

Hours

900

Hours

End of

Season 1

End of

Season 2

End of

Season 3

End of

Season 4

Table Header

Grease the knife drive gearbox. X X X X X X X X

Grease the knife head. X X X X X X X X

Check knives and fingers. XXXX

Check auger, auger fingers and flights. XXXX

Check auger slip clutch. XXXX

Check all drive belts and chains. X XXXX

Check reel belt drive variator hubs. XXXX

Check reel tine bars, spiders and bearings. XXXX

Check correct function of the GSA (Auto Level). XXXX

Main Crop Elevator

Fit any table stabilising devices and detach cutting table from the rump of

the combine. XXXX

Check condition of Prepare & Feeding Roller (PFR system). BBBB

Check condition of elevator slats and conveyor chains. XXXX

Check movement and condition of lower feed roller. XXXX

Inspect and reset slip clutch. XXXX

Check condition and tensioning of elevator and table drive chain. X X X X X X X X

Check condition of top feeder drive shaft. XXXX

Check operation of stone trap. XXXX

Check operation and condition of the table reverse mechanism (at low

engine speed). XXXX

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Hours

225

Hours

450

Hours

900

Hours

End of

Season 1

End of

Season 2

End of

Season 3

End of

Season 4

Drum, Concave and Threshing area

Check condition of the drive & speed variator mechanism to drum. XXXX

Check condition of the cylinder and rasp bars for wear / damage. XXXX

Inspect condition of concave(s) rub bars and wires. XXXX

Ensure concave(s) are free to move, can be fully adjusted & the clear-

ance is correct. XXXX

Check condition of the drive to the Rotary Separator (MCS). BBBB

Check condition & clearance of the Rotary Separator (MCS) & also for

wear / damage. BBBB

Check condition of cylinder door and seals. XXXX

Inspect rear beater for damage / wear and condition of its drive. XXXX

Check rear beater & concave curtain condition. XXXX

Check all drive belts and chains. X X X X X X

Check condition of straw walkers and sieves. XXXX

Check sealing strips for grain pan and shaker shoe. XXXX

Straw Walkers

Check condition of the drive mechanism. XXXX

Inspect for wear the straw walker crankshafts and bearings / blocks. XXXX

Check condition and adjustment of the straw walker curtain(s). XXXX

Check condition of the straw walkers and risers if fitted. XXXX

Check on condition of sealing rubbers. XXXX

Check condition of sealing rubbers installed for maize. XXXX

Check security and position of grain loss sensors. XXXX

Check on condition of returns pan. XXXX

Check the condition of all drives and mounting bushes / bearings. X X X X X X

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Hours

225

Hours

450

Hours

900

Hours

End of

Season 1

End of

Season 2

End of

Season 3

End of

Season 4

Cleaning Area

Check sieves will operate through full range of adjustment. XXXX

Remove sieves and grain pan and check for damage.

Protect from rusting. XXXX

Inspect condition of shaker shoe and grain pan frame for cracks or dam-

age. XXXX

Inspect mounting bushes / bearings for wear. X X X X X X

Inspect belt, pulley and pitman drives to sieves. X X X X X X

Check adjustments and timing of shaker shoe drives. XXXX

Inspect condition of all sealing strips. XXXX

Check condition and operation of cleaning fan, including drive belt. XXXX

Check condition and adjustment of air deflectors, fan blades and sealing

strips. XXXX

Inspect condition of cross augers. XXXX

Crop Elevators, Augers and Tank

Check condition of drives to grain elevators. X X X X X X X

Inspect condition of conveying chains and paddles. X X X X X X X

Check elevator top and bottom for wear. XXXX

Check condition and function of bubble up auger. XXXX

Check condition of grain tank discharge system. XXXX

Check grain tank and unloading auger for leaks. XXXX

Check discharge auger angle gear oil. XXXX

Inspect general condition of grain tank including ‘full‘ sensors. XXXX

Inspect returns system slip clutch. XXXX

Inspect and adjust the elevator slip clutch and check condition of the

shear bolts for the discharge auger. XXXX

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Hours

225

Hours

450

Hours

900

Hours

End of

Season 1

End of

Season 2

End of

Season 3

End of

Season 4

Chaff Spreader and Straw Chopper

Check security and positioning of chaff spreader in / out of operation. XXXX

Check chaff spreader rotors for damage. XXXX

Inspect drive mechanism of chaff spreader. XXXX

Check condition of the straw chopper rotor and condition of all knives. X X X X X X X

Check function and condition of straw deflectors. XXXX

Inspect straw chopper drive and engagement mechanism for wear and

adjustment. XXXX

Change the oil in the main transmission gearbox. X X X X X X

Transmission and Brakes

Check gearbox for leaks and correct oil level. X X

Inspect final drives for oil leaks and correct oil level. X X

Change the oil in the final drives. X X X X X X

Ensure gear selection and external adjustment is correct. XXXX

Ensure hydrostatic transmission operates correctly. XXXX

Look for signs of leakage or damage to hydrostatic pump, motor, hoses

and oil cooler. X X X X X X X X

Change hydrostatic oil. X X X X X X

Check hydrostatic oil level in reservoir. X X

Change hydrostatic pump filter. X X X X X X

Inspect condition of drive shaft couplers to final drive housings. XXXXX

Check the track frame, outer support oil level. B B B B B B

Check the track chain tension. B B B B B B

Check parking brake system for operation and adjustment. X X X X X X

Check independent brakes for operation and balance. X X X X X X

Check brake fluid level. X X X X X X

Change brake fluid and bleed brakes. X X

Assess condition of brake shoes / pads for wear. XXXXX

Check brake lines / hoses for deterioration. XXXXX

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