AG SHIELD 12-46-3 Manual de usuario

OPERATOR’S MANUAL

Land Roller 3 section

(31 –60 Ft)

Ag Shield Manufacturing

Box 9, Benito, Manitoba R0L 0C0

Phone 800-561-0132 or 204-539-2000

Fax 204-539-2130

www.agshield.com

E-mail address [email protected]

Printed in Canada May 2022 R7

Serial no. 12223XX-up

AG SHIELD LTD.

BOX 9, BENITO, MANITOBA CANADA R0L 0C0

Phone 1-800-561-0132 or 204-539-2000 Fax 204-539-2130

www.agshield.com E-mail: office@agshield.com

Warranty Registration Form - Warranty registration must be filled out by the dealer at the time

of delivery, and emailed, faxed, or mailed to Ag Shield within 10 days of customer invoice to validate warranty.

Machine type-e.g. Recon, Land Roller

Model - e.g., 400 or 12- 46- 3

Delivery Date

Serial Number e.g. 1815125

Size - e.g. 7 ft or 46 ft

Options

Additional Serial Number e.g. 1415103

Size - e.g. 7 ft or 46 ft

Options

Customer Name

Phone Number

Mailing Address

City

State / Province

Country

Postal Zip code

Email Address for service & updates- required

Customer agrees that the equipment was complete with all parts in good working order except as noted

below, that the customer has received the owner’s handbook, and the customer has been thoroughly

instructed in the use of it. Customer agrees that they have been instructed in the care, adjustments, the

safe operation of the machine, and the applicable warranty policy. Max lo dot the tires has been

identified.

Dealer Name

Phone Number

Mailing Address

City

State / Province

Country

Postal Zip Code

Email Address for service & updates- required

Dealer agrees to have thoroughly instructed the customer on the above described equipment,

including the contents of the Owner’s Handbook, equipment care, adjustments, safe operation, and

applicable warranty policy.

Signature: __________________________________________

Date:_______________________________________________

enter X

PAGE 4

1.INSPECTION

PRE-DELIVERY INSPECTION CHECK LIST

General

Remove wrapping and wash unit, removing all road debris. (Road salt, mud, snow, etc)

Inspect paint, decals and general appearance of unit.

Verify that the owner’s manual is in the manual storage tube.

Verify “SLOW MOVING VEHICLE” sign (SMV) is on unit.

Verify that the jack is with the unit and function properly.

Check wheel bolts for proper torque, proper wheel size and all tires are the same make.

Check for proper tire pressure (PSI)

Verify that locking pins are in place.

Lubricate all components as per operator’s manual recommendation.

Check that all bolts and fasteners are at the proper torque specifications.

Check locking collars and set screws for proper torque.

Verify operation of lights.

Verify the unit moves “IN” and “OUT” of transport without binding.

Hydraulics

Ensure that all hydraulic hoses and lines are routed properly and secured.

Verify that all hydraulic fittings / hoses are secure and there are no oil leaks.

Inspect all cylinders for leakage and the cylinder shaft for rust, pits, or scratches.

Verify operation of all hydraulic functions –Cycle hydraulic cylinders to remove air from the system.

Delivery

Verify that the customer is aware of warning decals and proper jack placement for transport.

Verify that the customer is aware of proper operation and transportation of the unit.

Verify that the customer has received an operator’s manual.

Explain all maintenance and service intervals to the customer (From operations manual).

Advise the customer of grease locations and maintenance schedules.

Level the unit per operator’s manual and instruct the customer on proper procedures.

Date: _________________________Signature of Technician who performed the inspection: ________________________

PAGE 5

2.TABLE OF CONTENTS

1. INSPECTION........................................................................................................................4

2. TABLE OF CONTENTS .......................................................................................................5

3. INTRODUCTION AND SIGN-OFF FORM............................................................................6

4. SPECIFICATIONS................................................................................................................7

5. SAFETY................................................................................................................................9

5.1. SAFETY OVERVIEW.................................................................................................................10

5.2. GENERAL SAFETY...................................................................................................................10

5.3. MAINTENANCE SAFETY.......................................................................................................... 11

5.4. HYDRAULIC SAFETY...............................................................................................................11

5.5. STORAGE SAFETY................................................................................................................... 11

5.6. TRANSPORT SAFETY..............................................................................................................11

5.7. REFUELING SAFETY................................................................................................................ 12

5.8. TIRE SAFETY............................................................................................................................12

5.9. IN FIELD OPERATION.............................................................................................................. 12

5.10. SAFETY DECALS ..................................................................................................................... 13

6. SETUP FROM SHIPPING MODE.......................................................................................14

6.1. TRUCK SHIPPING..................................................................................................................... 14

6.2. EXAMPLES OF THE FOUR (4) POINT HITCH LIFT SETUP..................................................... 14

6.3. TOWED OUT SHIPPING ........................................................................................................... 14

7. MAINTENANCE .................................................................................................................15

8. OPERATION......................................................................................................................16

8.1. EASIFOLD - FOLDING FROM ROAD TO FIELD. ..................................................................... 16

8.2. “EASIFOLD” FOLDING FROM FIELD TO ROAD PROCEDURE ............................................. 19

8.3. LEVELING BLADE OPERATION (FOR MODELS WITH A LEVELING BLADE)...................... 22

8.4. WATER FILLING ROLLER TANK............................................................................................. 25

8.5. ACRE METER OPTION.............................................................................................................26

9. PARTS................................................................................................................................27

9.1. 60 FT LANDROLLER 800019.................................................................................................... 27

9.2. HITCH - 831009......................................................................................................................... 28

9.3. CENTER ASSEMBLY 800019................................................................................................... 29

9.4. CENTER ASSEMBLY 801737................................................................................................... 30

9.5. WING ASSY LH 60 FOOT LAND ROLLER 800019 .................................................................. 31

9.6. LH WING ASSEMBLY 802374 .................................................................................................. 33

9.7. WING ASSY RH 60 FOOT LAND ROLLER 800019.................................................................. 34

9.8. RH WING ASSEMBLY 802370..................................................................................................36

9.9. DECALS LOCATIONS AND PART NUMBERS.........................................................................37

9.10. BOLT HUB ASSEMBLY 113686 ............................................................................................... 38

10. HYDRAULIC SCHEMATICS, HOSE SPECIFICATIONS...................................................39

10.1. HYDRAULIC SCHEMATIC 60 FT ROLLER .............................................................................. 39

10.2. BOLT GRADE CHART ..............................................................................................................41

10.3. BOLT TORQUE CHART............................................................................................................ 42

11. WARRANTY.......................................................................................................................43

PAGE 6

3.INTRODUCTION AND SIGN-OFF FORM

Congratulations! on your choice of an Ag Shield Land Roller. This equipment has been designed and

manufactured to meet the needs of the discerning farmers and contractors, and rental agencies.

OPERATOR ORIENTATION - The directions left, right, front and rear, as mentioned throughout this manual,

are as seen from the tractor driver's seat and facing in the normal direction of travel.

Ag Shield follows the general safety standards specified by the American Society of Agricultural Engineers (ASAE)

and the Occupational Safety and Health Administration OSHA). Anyone who will be operating and/or maintaining the

Ag Shield Land Roller must read and clearly understand ALL Safety, Operating, and Maintenance information

presented in this manual.

Do not operate or allow anyone else to operate this equipment until such information has been reviewed. Review this

information annually before season start-up. Make these reviews of safety and operation a standard practice for all

your equipment. An untrained operator is not qualified to operate this machine.

A sign off sheet is provided for your record keeping showing that all personnel who will be working with the equipment

have read and understood the information in the Operators Handbook and have been instructed in the operation of

the equipment.

SIGN-OFF FORM

DATE

OPERATORS SIGNATURE

EMPLOYERS SIGNATURE

4.SPECIFICATIONS

5.SAFETY

SAFETY ALERT

SYMBOL

This Safety Alert symbol means:

ATTENTION! BECOME ALERT!

YOUR SAFETY IS INVOLVED!

The Safety Alert symbol identifies important

safety messages on the Ag Shield Land Roller

and in the manual. When you see this symbol,

be alert to the possibility of personal injury or

death. Follow the instructions in the safety

message

Accidents Disable and Kill

3 Big Reasons

Accidents Cost

Accidents Can Be Avoided

SIGNAL WORDS:

Note the use of the signal words DANGER, WARNING and CAUTION with the safety messages. The appropriate

signal word for each message has been selected using the following guidelines:

DANGER -Indicates an imminently hazardous situation that, if not avoided, will result in death or serious injury.

This signal word is to be limited to the most extreme situations typically for machine components,

which for functional purposes, cannot be guarded.

WARNING - Indicates a potentially hazardous situation that, if not avoided, could result in death or serious injury,

and includes hazards that are exposed when guards are removed. It may also be used to alert

against unsafe practices.

CAUTION - Indicates a potentially hazardous situation that, if not avoided, could result in minor injury. It may also

be used to alert against unsafe practices.

5.1. SAFETY OVERVIEW

YOU are responsible for the SAFE operation and maintenance of your Ag Shield Land Roller. YOU must ensure that

you and everyone who is going to operate maintain or work around the Land Roller be familiar with the operating and

maintenance procedures and related SAFETY information contained in this manual. This manual will take you step-by-

step through your working day and alerts you to all good safety practices that should be adhered to while operating the

Land Roller.

Remember, YOU are the key to safety. Good safety practices not only protect you but also the people around you.

Make these practices a working part of your safety program. Be certain that EVERYONE operating this equipment is

familiar with the recommended operating and maintenance procedures and follows all the safety precautions. Most

accidents can be prevented. Do not risk injury or death by ignoring good safety practices.

•Land Roller owners must give operating instructions to operators or employees before allowing them to operate the

Land Roller, and at least annually thereafter per OSHA regulation 1928.57.

•The most important safety device on this equipment is a SAFE operator. It is the operator's responsibility to read

and understand ALL Safety and Operating instructions in the manual and to follow these. All accidents can be

avoided.

•A person who has not read and understood all operating and safety instructions is not qualified to operate the

machine. An untrained operator exposes himself and bystanders to possible serious injury or death.

•Do not modify the equipment in any way. Unauthorized modification may impair the function and/or safety and could

affect the life of the equipment.

•Think SAFETY! Work SAFELY!

5.2. GENERAL SAFETY

1) Read and understand the Operator's Manual and all safety signs before operating,

maintaining, adjusting or transporting the Land Roller.

2) Only trained competent persons shall operate the Land Roller. An untrained operator is not

qualified to operate the machine.

3) Have a first-aid kit available for use should the need arise and know how to use it.

4) Have a fire extinguisher available for use should the need arise and know how to

use it.

4. Do not allow riders.

5. Wear appropriate protective gear. This list includes but is not limited to:

•A hard hat

•Protective shoes with slip resistant soles

•Protective glasses or goggles

•Heavy gloves

•Hearing protection

6. Stop the engine, place all controls in neutral, set park brake, remove ignition key and wait

for all moving parts to stop before servicing, adjusting, repairing or unplugging.

7. Review safety related items with all personnel annually.

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