AEG PROTECT C. 10000 Manual de usuario

OPERATING INSTRUCTIONS UPS

PROTECT C.

PROTECT C. 6000 (S)

PROTECT C. 10000 (S)

Thank you for purchasing the AEG UPS PROTECT C.

from AEG Power Supply Systems.

Safety information and operating instructions are

included in this manual. To ensure correct use of the

UPS, please read this manual thoroughly before

operating it. Save this manual properly.

1 Notes on these Operating

Instructions

Duty to Provide Information

These operating instructions will help you to install and

operate the Uninterruptible Power Supply (UPS)

PROTECT C. 6000 (S) or PROTECT C. 10000 (S) as well as

the associated external battery units PROTECT C. 6000BP or

PROTECT C. 10000BP – all referred to as PROTECT C. in

this document – safely and properly, and for its intended

purpose. These operating instructions contain important

information necessary to avoid dangers during operation.

Please read these instructions carefully prior to

commissioning!

These operating instructions are a composite part of the

PROTECT C.

The owner of this unit is obliged to communicate the full

content of these operating instructions to all personnel

transporting or starting the PROTECT C. or performing main-

tenance or any other work on the unit.

Validity

These operating instructions comply with the current technical

specifications of the PROTECT C. at the time of delivery. The

contents do not constitute a subject matter of the contract, but

serve for information purposes only.

Warranty and Liability

We reserve the right to alter any specifications given in these

operating instructions, especially with regard to technical data

and operation, prior to start-up or as a result of service work.

Claims in connection with supplied goods must be submitted

within one week of receipt, along with the packing slip.

Subsequent claims cannot be considered.

The warranty does not apply to damage caused by non-

compliance with these instructions (such damage also

includes damaging the warranty seal). AEG will accept no

liability for consequential damage. AEG reserves the right to

rescind all obligations such as warranty agreements, service

contracts, etc. entered into by AEG and its representatives

without prior notification in the event of maintenance and

repair work being carried out with anything other than original

AEG spare parts or spare parts purchased by AEG.

Handling

PROTECT C. is designed and constructed so that all

necessary steps for start-up and operation can be performed

without any internal manipulation of the unit. Maintenance and

repair work may only be performed by trained and qualified

personnel.

Illustrations are provided to clarify and facilitate certain steps.

If danger to personnel and the unit cannot be ruled out in the

case of certain work, it is highlighted accordingly by

pictograms explained in chapter 3.

Hotline

If you still have questions after having read these operating

instructions, please contact your dealer or our "Hotline":

Tel.: ++49 (0)180 5 234 787

Fax: ++49 (0)180 5 234 789

Internet: www.aegpss.de

No part of these operating instructions may be transmitted,

reproduced and/or copied by any electronic or mechanical

means without the express prior written permission of AEG.

Table of Contents

1Notes on these Operating Instructions.............................4

2General Information..........................................................8

2.1 Technology................................................................8

2.2 System Description ...................................................9

2.3 Technical Data ........................................................12

3Safety .............................................................................16

3.1 General Safety Instructions.....................................16

3.2 Accident prevention regulations..............................16

3.3 Qualified personal ...................................................17

3.4 Safety Instructions for PROTECT C. .....................17

3.5 Certification .............................................................20

4Set-Up and Operation ....................................................21

4.1 Unpacking and Inspection.......................................21

4.2 Transportation to the site ........................................22

4.3 Point of Installation..................................................23

4.4 Overview: Connections, Operating / Display Elements...24

4.4.1 Front View........................................................24

4.4.2 Display .............................................................25

4.4.3 Rear view (connections): .................................26

5Commissioning...............................................................28

5.1 Protection for the personnel....................................29

5.2 Mains connection (general).....................................29

5.2.1 Checklist for connectors ..................................29

5.2.2 Connection diameter and protection................30

5.3 One phase mains connector ...................................30

5.3.1 Preparation for the one phase mains connector .....30

5.3.2 Connection of the one phase mains connector.......31

5.3.3 Preparation for the load connection.................31

5.3.4 Connection of the loads ...................................32

5.4 External Battery Expansions...................................32

5.5 Mechanic blocking of the PROTECT C. .................33

6Electrical Start-Up ..........................................................34

6.1 Operating ................................................................36

6.1.1 Normal Operation ............................................36

6.1.2 Battery Operation / Autonomy Operation ........37

6.1.3 Bypass Operation ............................................38

6.1.4 Manual bypass.................................................39

6.1.5 Unit Overload...................................................39

7Interfaces and communication .......................................41

7.1 Computer interfaces RS232....................................41

7.2 Communication Slot................................................41

7.3 Shutdown and UPS management software............41

8Signalling and Error Correction ......................................43

8.1 Signalling.................................................................43

8.1.1 Table overview of LED display / alarm signals 45

8.2 Fault Diagnosis / Fault Rectification........................47

8.2.1 Error Messages................................................47

9Parallel operation ...........................................................49

9.1 Functionality ............................................................49

9.2 Setup / connection of the parallel operation field....50

9.3 Operation in parallel compound ..............................51

9.3.1 Activation .........................................................51

9.3.2 Modification in parallel compound ...................53

10 Maintenance ...............................................................55

10.1 Charging the Battery ...........................................55

10.2 Maintenance ........................................................55

10.2.1 Visual Check ....................................................55

10.2.2 Checking the Battery .......................................56

10.2.3 Fan Checking...................................................56

11 Storage, Dismantling and Disposal ............................57

11.1 Storage ................................................................57

11.2 Dismantling..........................................................57

11.3 Disposal...............................................................57

12 Glossary......................................................................58

2 General Information

2.1 Technology

PROTECT C. is an Uninterruptible Powe

Supply (UPS) for essential loads such as PCs,

workstations, servers, network components,

telecommunication equipment and simila

devices. It consists of:

♦Mains filter with overvoltage protection (appliance

protection/class D) and mains energy backfeed protection

♦Rectifier section with PFC logic (power factor correction unit)

♦Separate battery charger with switch mode power supply

technology

♦Integrated sealed, maintenance-free battery system

(PROTECT C.6000 / C.10000) as energy storage medium

with downstream DC/DC converter unit

♦IGBT inverter for continuous supply of connected loads

with sinusoidal AC voltage

♦Automatic electronic bypass (SBS = Static Bypass

Switch) as additional passive redundancy

♦Manual bypass for maintenance and service purposes

(with SBS activation when activated)

♦Digital signal processor controlled control unit

View of the PROTECT C. components

2.2 System Description

The UPS is connected between the public utility's mains and

the loads to be protected.

The power section of the rectifier converts the mains voltage

to DC voltage for supplying the inverter. The circuit

technology used (PFC) enables sinusoidal current

consumption and therefore operation with little system

disturbance. A separate, second rectifier (charging REC set

up using switch mode power supply technology) is

responsible for charging or trickle-charging the battery

connected in the intermediate circuit. The configuration of this

charging REC means the harmonic content of the charging

current for the battery is almost zero, so the service life of the

battery is increased even more. The inverter is responsible for

converting the DC voltage into a sinusoidal output voltage. A

microprocessor-controlled control system based on pulse-

width modulation (PWM) in conjunction with digital signal

processor technology and extremely quickly pulsating IGBT

power semiconductors of the inverter guarantee that the

voltage system on the protected busbar is of the highest

quality and availability.

In the event of mains faults (e.g. current failures), the voltage

continues to be supplied from the inverter to the load without

any interruption. From this point onwards, the inverter draws

its power from the battery instead of the inverter. No switching

operations are necessary; this means there is no interruption

in the supply to the load.

The automatic electronic bypass serves to increase the

security of supply further. It switches the public mains directly

through to the load if there is an inverter malfunction. As a

result, the automatic bypass represents an extra passive

redundancy for the load.

The integrated manual bypass ensures in case of service

and/or maintenances a complete power supply of all

connected loads. The internal electronic circuit (with

exception of the protected manual bypass) can be enabled by

the input fuse.

The maximum security of supply for connected loads is

achieved by switching up to three PROTECT C. UPS

appliances parallel. The n+x technology provides the highest

possible availability by a single or double redundancy. On the

other hand the power can be raised by using the single

redundancy. In case of no redundancy the highest power is

reached with the UPS. The relation between available power

and active redundancy is explained in the following table.

Parallel system with PROTECT C. 6000 (S)

Number of UPS units

Available Power

1 2 3

0 6 kVA 12 kVA 18 kVA

1 --- 6 kVA 12 kVA

Active

redundancy

level 2 --- --- 6 kVA

Parallel system with PROTECT C.10000 (S)

Number of UPS units

Available Power

1 2 3

0 10 kVA 20 kVA 30 kVA

1 --- 10 kVA 20 kVA

Active

redundancy

level 2 --- --- 10 kVA

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