Advantech AMT SSPB-Ci60 Manual de usuario

INSTALLATION AND OPERATING MANUAL

60W CI-BAND HUB-MOUNT

SOLID STATE BLOCK UP-CONVERTER

SSPB - Ci60

PM 1R0-GL61A0-3N0 REV. 1

SSPB-Ci60

WARRANTY

This ADVANTECH AMT™product is warranted against defects in material and workmanship

for a period of 2 years from the date of shipment. During the warranty period, ADVANTECH

AMT™will, at its option, either repair or replace products that will prove to be defective.

To return a product for warranty or repair service, you must first request a Return Material

Authorization (RMA) number by contacting ADVANTECH AMT™at:

Phone: (514) 420-0045 or Fax: (514) 420-0073

Website: www.AdvantechAMT.com or e-mail: [email protected]

The unit should be shipped to the following address, in original shipping container (box), with

shipping charges prepaid.

ADVANTECH AMT™

657 Orly Avenue

Dorval, Quebec

H9P 1G1

CANADA

Please indicate the RMA number on all shipping documentation.

Units shipped without prior issued RMA, or shipped not in original packing, may be subject of

rejection and returned at sender’s own expense.

LIMITATIONS OF WARRANTY

ADVANTECH AMT™warrants this product to be free of materials and workmanship defects.

The foregoing warranty shall not apply to defects resulting from improper handling or abuse by

the Buyer, unauthorized modification, operation outside of the environmental specifications for

the product, or improper installation or maintenance.

ADVANTECH AMT

™

shall not be liable for any direct, indirect, special, incidental or

consequential damages.

SSPB-Ci60

CONTENTS

1. SAFETY.................................................................................................................................. 6

2. PACKING LIST..................................................................................................................... 9

2.1 PACKING LIST FOR ONE UNIT ................................................................................... 9

3. GENERAL INFORMATION ............................................................................................. 10

4. MAJOR SUBSYSTEMS AND THEIR FUNCTIONS...................................................... 11

4.1 INTRODUCTION........................................................................................................... 11

4.2 DESCRIPTION............................................................................................................... 11

4.3 SINGLE UNIT MAJOR COMPONENTS...................................................................... 11

4.3.1 L-Band to CI-Band Up-Converter Module............................................................... 12

4.3.2 Power Amplifier Module........................................................................................... 12

4.3.3 Waveguide Assembly................................................................................................. 12

4.3.4 10 MHz REFERENCE OSCILLATOR...................................................................... 13

4.3.5 Main Controller Board............................................................................................. 13

4.3.6 Power Supply ............................................................................................................ 14

4.3.7 Cooling System.......................................................................................................... 14

4.4 SPECIFICATIONS ......................................................................................................... 17

5. INTERFACES......................................................................................................................20

5.1 RELAY INTERFACE............................................................................................................ 20

5.2 RS-232 INTERFACE...................................................................................................... 22

5.3 RS-485 INTERFACE...................................................................................................... 23

5.4 RF OUTPUT MONITOR INTERFACE ................................................................................... 23

6. UNPACKING AND INSTALLATION.............................................................................. 24

6.1 INITIAL INSPECTION .................................................................................................. 24

6.2 UNPACKING.................................................................................................................. 24

6.3 INSTALLATION............................................................................................................ 24

6.3.1 Relay, Serial Interfaces and AC Power Cables Construction .................................. 25

6.3.2 Environmental and Adequate Ventilation Considerations ....................................... 25

6.3.3 Mechanical, RF and Electrical Installation.............................................................. 26

7. PRE-POWER AND UNIT CHECKOUT .......................................................................... 28

7.1 PRE-POWER PROCEDURES........................................................................................ 28

7.2 OPERATIONAL SETTINGS VERIFICATION ............................................................ 28

8. OPERATION........................................................................................................................ 29

8.1 INTRODUCTION........................................................................................................... 29

8.2 SAFETY CONSIDERATIONS ...................................................................................... 29

SSPB-Ci60

8.3 BASIC OPERATING PROCEDURE............................................................................. 29

8.4 AUTOMATIC LEVEL CONTROL (ALC).................................................................... 30

8.5 USING THE SSPB SOFTWARE ................................................................................... 31

8.5.1 Using the RS-232 Interface....................................................................................... 31

8.5.2 Using the RS-485 Interface....................................................................................... 39

9. MAINTENANCE................................................................................................................. 40

9.1 PREVENTIVE MAINTENANCE.................................................................................. 40

9.2 MECHANICAL PREVENTIVE MAINTENANCE....................................................... 40

9.3 COOLING FAN CHECK................................................................................................ 40

10. APPENDIX A: RS-485 SERIAL COMMUNICATION PROTOCOL........................ 41

10.1 FRAME STRUCTURE................................................................................................... 41

10.2 COMMANDS.................................................................................................................. 42

10.3 RESPONSE TO COMMANDS FROM SLAVE TO MASTER..................................... 44

11. APPENDIX B: SAFETY AND EMC COMPLIANCE ................................................. 48

SSPB-Ci60

FIGURES

FIGURE 1: PRODUCT OUTLINE ...................................................................................................... 15

FIGURE 2: BLOCK DIAGRAM......................................................................................................... 16

FIGURE 3: CONNECTORS ............................................................................................................... 19

FIGURE 4: VT RS-232 COMMUNICATION - TERMINAL MODE DISPLAY (AFTER PRESSING

<ENTER>)............................................................................................................................. 32

FIGURE 5: VT RS-232 COMMUNICATION - LIST OF COMMANDS (AFTER PRESSING H – FOR HELP)35

FIGURE 6: PROPOSED GRAPHIC USER INTERFACE (GUI) BASED ON RS-485 PROTOCOL .............. 47

SSPB-Ci60

TABLES

TABLE 1: ELECTRICAL SPECIFICATIONS........................................................................... 17

TABLE 2: MECHANICAL SPECIFICATIONS ........................................................................ 18

TABLE 3: POWER REQUIREMENTS...................................................................................... 18

TABLE 4: ENVIRONMENTAL CONDITIONS........................................................................ 18

TABLE 5: CONNECTORS......................................................................................................... 19

TABLE 6: RELAY INTERFACE – PIN ASSIGNMENT .......................................................... 21

TABLE 7: RS-232 INTERFACE – PIN ASSIGNMENT ........................................................... 22

TABLE 8: RS-485 INTERFACE – PIN ASSIGNMENT ........................................................... 23

TABLE 9: SERIAL INTERFACE RS-232 CONNECTION INFORMATION.......................... 26

TABLE 10: AC LINE (J5) CONNECTOR – PIN ASSIGNMENTS.......................................... 27

TABLE 11: RS-232 MENU ITEM DEFINITION ...................................................................... 33

TABLE 12: COMPUTER TERMINAL COMMANDS FOR RS-232 INTERFACE................. 36

TABLE 13: COMMAND FRAME STRUCTURE ..................................................................... 43

TABLE 14: CONDITION STATUS RESPONSE....................................................................... 44

TABLE 15: READ IDENTIFICATION RESPONSE................................................................. 44

TABLE 16: READ FREQUENCY RANGE RESPONSE .......................................................... 45

TABLE 17: READ GAIN RANGE RESPONSE........................................................................ 45

TABLE 18: READ FREQUENCY SHIFT RESPONSE............................................................. 45

TABLE 19: UNIT STATUS AND SWITCH POSITION AND STATUS RESPONSE............ 46

SSPB-Ci60

1. SAFETY

In addition to this section, included by reference are the following pertinent sections of the

International Standard IEC-215, ‘Safety requirements for radio transmitting equipment’:

Appendix D, ‘GUIDANCE ON ASSESSING THE COMPETENCE OF PERSONNEL FOR

DESIGNATION AS SKILLED’ and also Sub-clause 3.1 of the Standard.

Appendix E, ‘GUIDANCE ON SAFETY PRECAUTIONS TO BE OBSERVED BY

PERSONNEL WORKING ON RADIO TRANSMITTING EQUIPMENT’, also Sub-clauses 3.2,

3.7 and 22.1 of the Standard.

To prevent the risk of personal injury or loss related to equipment malfunction ADVANTECH

AMT™uses the following symbols for safety related information. For your own safety, please

read the information carefully BEFORE operating the equipment.

Symbols used in manual:

WARNING: This indicates a hazardous procedure that could result in serious injury or death if

not performed properly.

CAUTION: This indicates a hazardous and dangerous procedure that could result in light-

to-severe injury or loss related to equipment malfunction, if proper precautions

are not taken.

SSPB-Ci60

----------------------------------------------- WARNING ---------------------------------------------------

When supplying power to this equipment, use the 3-pin connector provided, to connect to a

grounded power outlet. If power is supplied without grounding to the equipment, there is a risk

of receiving a severe or fatal electric shock.

In the context of this document any voltage that is lethal is viewed as ‘High Voltage’. Therefore,

even prime power (90 to 265V AC) is dangerous because prime power potentials have been

known to cause death or injury.

----------------------------------------------- WARNING ---------------------------------------------------

This equipment can not be repaired by the operator. DO NOT attempt to remove the

equipment cover or to disassemble internal components. Only qualified service technicians

should service this equipment. There are high-voltage parts in this equipment presenting a risk of

severe injury to untrained personnel. In addition, there is a risk of damage to precision

components.

----------------------------------------------- WARNING ---------------------------------------------------

ALWAYS TERMINATE THE OUTPUT OF THE BLOCK UP-CONVERTER WITH A

RF LOAD CAPABLE OF DISSIPATING FULL CW RF POWER. SIMILARLY

TERMINATE THE INPUTS TO AVOID THE POSSIBILITY OF THE UNIT BEING

DRIVEN BY STRAY LEAKAGE SIGNALS. Incorporate the terminations prior to applying

prime power to the unit. This procedure prevents self-oscillation and irradiation of the local

environment. Even if a source is not connected to the unit you are working with, there are

situations where the block up-converter can go into a self-induced mode and generate high levels

of RF energy. Destruction caused under excessive load voltage standing wave ratio (VSWR) will

void the warranty. Although this equipment has internal protection for VSWR higher than 3:1

and will automatically go in shutdown (with a delay of 1 second), still it is a safe procedure to

avoid unwanted effects.

SSPB-Ci60

----------------------------------------------- WARNING ---------------------------------------------------

DO NOT LOOK INTO THE OUTPUT PORTS OF THE POWERED RF TBLOCK UP-

CONVERTER.Treat the powered RF unit with extreme care. Keep in mind that levels of

microwave radiation that do not induce immediate physical discomfort in most individuals can

be sufficiently high to induce longer term effects. Your eyes are particularly vulnerable parts of

your body.

The permissible levels of exposure are quite low compared to the power levels of the amplifiers

built by ADVANTECH AMT™(e.g. less than 10 mW versus 10 to 500 W delivered by various

units). The permissible levels are currently being studied by a number of organizations. In the

past the U.S. safety Code established a dosage rate of 10 mW/cm2. Currently there is

consideration being given to reducing the permissible level to 1 mW/cm2in the United States, as

has been the case for several European countries.

----------------------------------------------- CAUTION-----------------------------------------------------

THIS IS A HEAVY EQUIPMENT. USE TWO OR MORE PEOPLE TO LIFT AND

MOVE this equipment or use an equipment cart. There is a risk of back injury, if this equipment

is lifted by one person.

SSPB-Ci60

2. PACKING LIST

2.1 PACKING LIST FOR ONE UNIT

PACKING LIST FOR SSPB-Ci60 UP-CONVERTER

(one unit)

(Shipping Kit P/N 19R-GL63A0-0N1)

Item Quantity Description Part #

1. 1 Installation and Operating Manual PM 1R0-GL61A0-3N0 Rev. 1

2. 1 60W CI-Band Block Up-Converter,

model SSPB-Ci60 1R0-GL61A0-3N0

3. 1 Connector circular MIL C-5015, straight

cable plug, 3 sockets, MS3106F16-10S

(connector for J5 ) 631-310616-001

4. 2

Connector circular, MIL-C-26482, 6 contacts

female, straight cable plug, shell 10,

MS3116F10-6S (connectors for RS-232 and

RS-485 Serial Interfaces)

631-311606-001

5. 1

Connector circular, MIL-C-26482, 10

contacts female, straight cable plug, shell 12

MS3116J12-10S (connector for RELAY

Interface)

631-311612-003

6. 1 Gasket CPR Half WR137 Silicone

Non-conductive 705-137000-001

7. 1 roll Tape Moisture Sealing/Insulating

(Mastic Tape) 709-224200-001

8. 8 #10-32 x 1/2” Mach Screw Hex Head 18-8

Stainless Steel (SS) 802-103290-001

9. 8 #10 Split washer 18-8 SS 803-100100-001

10. 8 #10 Flat Washer 7/16 OD X.20 ID X 031 Thk

18-8 SS 803-100200-001

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