Table of Contents
KITS ...........................................................................................................................................4
RELATED MANUALS ................................................................................................................4
WARNINGS................................................................................................................................5
1. REQUIRED TOOLS AND PARTS...................................................................................6
1.1 Maintenance Kits....................................................................................................6
1.1.1 Bushing Kit (P/N BK-2001)......................................................................6
1.1.2 Heater Kit (P/N HK-2100)........................................................................7
1.1.3 Jet Repair Kit (P/N JK-2001)....................................................................8
1.2 Required Tools.......................................................................................................9
2. JET DISASSEMBLY.....................................................................................................10
2.1 Overview..............................................................................................................10
2.2 Disassembled Jet.................................................................................................11
2.3 Remove Mounting Plates and Top Cover.............................................................12
2.4 Remove Heater Block Assembly..........................................................................13
2.4.1 Disconnect the Heater Block (BK & HK)................................................13
2.4.2 Remove the Heater Block (HK only)......................................................13
2.5 Remove Spacer Assembly...................................................................................14
2.5.1 Remove the Spacer...............................................................................14
2.5.2Loosen the Air Cylinder Locking Screw .................................................14
2.5.3 Remove the Jet Hammer Cylinder.........................................................14
2.6 Remove Solenoid.................................................................................................15
2.6.1 Remove the Solenoid ............................................................................15
2.6.2 Remove the Silencer .............................................................................15
2.7 Check Parts Set Aside .........................................................................................16
3. INSTALL NEW PARTS AND REASSEMBLE THE JET ...............................................17
3.1 Overview..............................................................................................................17
3.2 Install the Solenoid...............................................................................................18
3.2.1 Install the Silencer.................................................................................18
3.2.2 Install the Solenoid................................................................................18
3.3Assemble the Spacer...........................................................................................19
3.3.1 Install the Air Cylinder............................................................................19
3.3.2 Tighten the Setscrew.............................................................................19
3.3.3 Assemble the Spacer Parts ...................................................................19
3.3.4 Check the Lever Assembly....................................................................19
3.3.5 Attach the Spacer..................................................................................19
3.3.6 Align the Lever with the Shoulder Bolt...................................................20
3.3.7 Install the Shoulder Bolt.........................................................................20
3.4 Reassemble the Heater Block..............................................................................21
3.4.1 Install the Heater Seal ...........................................................................21
3.4.2 Install the Washer..................................................................................21
3.4.3 Install the Jet Spring..............................................................................21
3.4.4 Heater Block Bushing............................................................................21
3.5 Attach the Heater Block........................................................................................22
3.5.1 Heater Block and Cable.........................................................................22
3.5.2 Position Heater Block ............................................................................22
3.5.3 Install Heater Block Screws...................................................................22
Page 2 of 30 Advanjet HV-2100 Jet Maintenance and Repair 3A6326A
