Advanced Energy Discover 42-48-6650 Manual de usuario

AES LiFePO4INSTALLATION AND

OPERATION MANUAL - AUSTRALIA

805-0049 REV A

BATTERY MODEL

42-48-6650

1. AUDIENCE, SAFETY, MESSAGES, AND WARNINGS ......................................3

1.1 Audience.................................................................3

1.2 Warning, Caution, Notice, and Note Messages ..................................3

1.3 General Warnings .........................................................4

1.4 Safe Handling Procedures...................................................5

1.5 Personal Protective Equipment. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5

2. ITEMS SHIPPED IN THE BOX. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6

3. SPECIFICATIONS ....................................................................6

3.1 Electrical Speciﬁcations. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6

3.2 Mechanical Speciﬁcations...................................................7

3.3 Environmental Speciﬁcations ................................................7

3.4 Protection Speciﬁcations....................................................7

3.5 Regulatory ...............................................................9

4. TRANSPORTATION ..................................................................9

5. HANDLING .........................................................................9

6. FEATURES ..........................................................................9

6.1 Internal Battery Fuse ......................................................10

6.2 ON/OFF Key .............................................................10

6.3 AEbus Port (LYNK Port) ....................................................10

6.4 Equipment Ground .......................................................11

7. THEORY OF OPERATION............................................................. 11

7.1 Ingress Protection IP55 ....................................................11

7.2 Battery Management System ...............................................12

7.3 AEbus (LYNK) Network Communication ......................................13

8. OPTIONAL ACCESSORIES ........................................................... 13

9. INSTALLATION ..................................................................... 14

9.1 Tools ...................................................................14

9.2 Location ................................................................14

9.3 DC Cables ...............................................................15

9.4 Protection ...............................................................15

9.5 Securing the Battery ......................................................16

9.6 Installing the Battery ......................................................17

9.7 Installing Batteries in Parallel Battery Wiring...................................18

9.8 AEbus (LYNK) Network ....................................................20

10. OPERATION ....................................................................... 22

10.1 Low Voltage Cut-Off .......................................................22

10.2 State of Charge ..........................................................22

10.3 Charging ................................................................22

10.4 Charging Proﬁle ..........................................................23

11. ROUTINE INSPECTION .............................................................. 25

12. STORAGE ......................................................................... 25

13. BATTERY MODULE FIRMWARE AND DATA LOGS ....................................... 26

14. TROUBLESHOOTING ................................................................ 26

15. RELATED INFORMATION ............................................................ 26

16. GLOSSARY OF TERMS, ABBREVIATIONS, AND ACRONYMS ............................. 26

Introduction

The AES LiFePO4is a battery that can operate on its own or in a battery bank

conﬁguration where multiple batteries are connected in parallel.

This Manual covers serial numbers for part number 42-48-6650 greater than

DET424820275xxxx.

1. AUDIENCE, SAFETY, MESSAGES, AND WARNINGS

1.1 Audience

Conﬁguration, installation, service, and operating tasks should only be performed

by qualiﬁed personnel in consultation with local authorities having jurisdiction

and authorized dealers. Qualiﬁed personnel should have training, knowledge, and

experience in:

• Installing electrical equipment

• Applying applicable installation codes

• Analyzing and reducing hazards involved in performing electrical work

• Installing and conﬁguring batteries

• Installing and conﬁguring systems activated by relays

1.2 Warning, Caution, Notice, and Note Messages

Messages in this manual are formatted according to this structure.

Additional information concerning important procedures and features of

the product. Read all the instructions before installation, operation, and

maintenance.

Important information regarding hazardous conditions.

WARNING

Important information regarding hazardous conditions that may result in personal

injury or death.

CAUTION

Important information regarding hazardous conditions that may result in personal

injury.

NOTICE

Important information regarding conditions that may damage the equipment but

not result in personal injury.

NOTE

Ad hoc information concerning important procedures and features unrelated to

personal injury or equipment damage.

1.3 General Warnings

Do not crush, disassemble or dispose of the battery module in ﬁre or the

garbage.

This product is made of recyclable materials and must be recycled.

WARNING

ELECTRIC SHOCK AND FIRE HAZARD

• This equipment must only be installed as speciﬁed.

• Do not disassemble or modify the battery.

• If there is damage to the battery case, do not touch exposed contents.

• There are no user-serviceable parts inside.

Failure to follow these instructions may result in death or serious injury.

WARNING

CHEMICAL HAZARD

• Do not touch the exposed contents of a Lithium cell.

Failure to follow these instructions may result in death or serious injury.

WARNING

ELECTRIC SHOCK AND FIRE HAZARD

• Do not lay tools or other metal parts on top of the battery or across the terminals.

Failure to follow these instructions may result in death or serious injury.

CAUTION

ELECTRIC SHOCK HAZARD

• Do not touch the energized surfaces of any electrical component in the battery

system.

• Before servicing the battery, follow all procedures to fully de-energize the battery

system.

• Follow the “Safe Handling Procedures” below when working with the battery.

Failure to follow these instructions may result in injury.

1.4 Safe Handling Procedures

Before using the battery, read all instructions and cautionary markings on the unit

and all appropriate sections of this manual.

• Use personal protective equipment when working with batteries.

• Do not dispose of the battery in a ﬁre.

• Promptly dispose of or recycle used batteries following local regulations.

• Do not disassemble, open, crush, bend, deform, puncture or shred.

• Do not modify, re-manufacture, or attempt to insert foreign objects into the

battery, immerse or expose the battery to water or other liquids, ﬁre, explosion,

or other hazards. If the user suspects damage to the battery module due to water,

heat, or other reason, take it to a service center for inspection.

• Only use the battery for the system for which it is speciﬁed.

• Do not lift or carry the battery while in operation.

• The battery is heavy. When lifting the battery, follow appropriate standards.

• Only lift, move, or mount following local regulations.

• Take care when handling battery terminals and cabling.

• Only use the battery with a charging system that meets speciﬁcations. Using a

battery or charger that does not meet speciﬁcations may present a risk of ﬁre,

explosion, leakage, or other hazards.

• Do not short-circuit a battery or allow metallic conductive objects to contact

battery terminals.

• Replace the battery with only another battery that meets the speciﬁcations for

the system. Using a battery that does not meet speciﬁcations may present a risk

of ﬁre, explosion, leakage, or other hazards.

• Do not drop the device or battery. If the device or battery is dropped, especially

on a hard surface, and the user suspects damage, take it to a service center for

inspection.

1.5 Personal Protective Equipment

When handling or working near a battery:

• Use Personal Protective Equipment, including clothing, glasses, insulated gloves,

and boots.

• Do not wear rings, watches, bracelets, or necklaces.

2. ITEMS SHIPPED IN THE BOX

Table 2-1, AES LiFePO4box contents

Items Description

1Battery

1Terminator

1Splitter

1 Terminal cover (black)

1Terminal cover (red)

2M8 bolt

1 set Safety warning decals

3. SPECIFICATIONS

All speciﬁcations in this document are published @25ºC / 77ºF.

3.1 Electrical Speciﬁcations

Table 3-1, AES LiFePO4Electrical Speciﬁcations

Electrical Speciﬁcations 42-48-6650

Nominal Voltage 51.2 V

Nominal Energy 7.39 kWh

Usable DOD 90%

Rated Wh Capacity (1C) 6.65 kWh

Rated Ah Capacity (1C) 130 Ah

Charge Bulk Voltage - Bulk VDC 54.4 Vdc

Charge Absorption Voltage - U1 MAX 54.4 Vdc

Charge Float Voltage - U2 53.6 Vdc

ChargeTermination Current (a) 2 A

Low Voltage Disconnect Recommended 48.0 V

Low Voltage Disconnect (b) 40.0 V

Max. Continuous Discharge Current 130 Adc

Max. Continuous Charge Current 130 Adc

Peak Discharge Current (3 seconds) 300 Adc

Fuse (Provides backup overcurrent protection) 200 A

Maximum short circuit fault current 6.0 kA / 5.5 ms

Arc Flash Incident Energy IEm 0.1 cal/cm2

Arc Flash Incident Energy AFB 9.4 cm

(a) Charge termination current is permitted to be less than speciﬁed.

(b) Under load, low Voltage Disconnect is based on 2.5 VPC. In no load conditions, do not allow the battery to self-

discharge below 3.0 VPC.

3.2 Mechanical Speciﬁcations

Table 3-2, AES LiFePO4 Electrical Speciﬁcations

Mechanical Speciﬁcations 42-48-6650

Chemistry LiFePO4

Length 471.5 mm (18.56 in)

Width 347.5 mm (13.68 in)

Height 375 mm (14.76 in)

Terminal (1) M8

Weight 87.0 kg (191.8 lb)

IP Rating IP55

Case Material Powder Coated Cold Rolled Steel

(1) TERMINALTORQUE: 9 Nm +/- 3 (6.64 ft-lb) to a maximum depth of 14 mm.

3.3 Environmental Speciﬁcations

Table 3-3, AES LiFePO4 Environmental Speciﬁcations

Environmental Speciﬁcations 42-48-6650

Charge Operating Temperature Range (a)(b) 0°C to 45°C (32°F to 113°F)

Discharge Operating Temperature Range (a) -20°C to 50°C (-4°F to 122°F)

StorageTemperature (c) -20°C to 45°C (-4°F to 113°F)

(a) Speciﬁes the temperature of the cells and not the ambient temperature. Ambient temperature and cell

temperature may not be the same.

(b) The Battery Management System (BMS) does not allow charging of cells when it is below 0°C (32°F).

3.4 Protection Speciﬁcations

Table 3-4, AES LiFePO4Protection Speciﬁcations

Protection Speciﬁcation 42-48-6650

Overvoltage

Protection (a) Greater than 58.4 V for 3 seconds

Recovery (a) Recovery after 120 seconds. Charge is permitted

at 53.6 V or less

Undervoltage

Protection (b) Less than 40 V for 5 seconds

Recovery (b) No automatic recovery.The battery shuts down

after 120 seconds.

Over-Charge Current

Protection Greater than 143 A for 10 seconds

Recovery Recovery after 120 seconds

Over-Discharge Current

Protection (c) 3-second rating

300 A

Recovery (c) Recovery after 120 seconds

Over-temperature in Discharge

Protection (d) Cell temperature above 60°C (140°F) for 5

seconds

Recovery (d) Cell temperature below 50°C (122°F)

Under-temperature in Discharge

Protection (d) Cell temperature below -20°C (-4°F) for 5 seconds.

Recovery (d) Cell temperature above -18°C (0°F)

Over-temperature in Charge

Protection (d) Cell temperature above 60°C (140°F) for 5

seconds

Recovery (d) Cell temperature below 50°C (122°F)

Under-temperature in Charge

Protection (d) Cell temperature below 0°C (32°F) for 5 seconds

and charge current detected.

Recovery (d) Charge recovery temperature above 2°C (36°F)

Note: Discharge is available to -20°C (-4°F)

(a) Overvoltage protection monitors individual cell voltages. Protection is triggered when any cell is over 3.65 VPC

and recovers after 120 seconds. Charge is permitted when VPC is 3.35 or less. Voltages are provided for guidance

only.

(b) Undervoltage protection monitors the voltage of individual cells. Protection is triggered for any cell below 2.5

VPC for 5 seconds, and then the battery is automatically set OFF after 120 seconds. Manually set the battery ON

to recover. Voltages are provided for guidance only.

(d) Speciﬁes the temperature of the cells and not the ambient temperature. Ambient temperature and cell

temperature may not be the same.

Current[A]

100 200 300 400 500 600 700 800 900 1,000 1,100 1,200

10000

1000

100

0.1

00.1

000.1

100000

Interrupt Time [s]

Over -Current Curve

Figure 1. Over-Discharge Protection Time Current Curve

3.5 Regulatory

Table 3-5, 42-48-6650 Regulatory

Regulatory

UN 38.3 Transportation

IEC 62133

UL 1973

UL 2271

UL 9540 (1)

(1) Applies when the battery is used with Schneider

Electric inverter-chargers.

4. TRANSPORTATION

If the battery is not installed in the equipment, transport it in the original package or

equivalent. Per the UN Handbook ofTests and Criteria, batteries are tested to part III,

subsection 38.3 (ST/SG/AC.10/11/ Rev. 5). For transportation, the battery belongs to

category UN3480, Class 9.

5. HANDLING

Before handling:

• Keep the battery away from sparks and ﬂames

• Disconnect the cables from the battery

• Protect battery terminals from short-circuiting and touch

• Do not lift or carry the battery while it is in use or in operation

• Do not lift the battery by attached battery cables

6. FEATURES

Item Description

1Battery negative (-) black, M8 female

2ON/OFF key

3Battery positive (+) red, M8 female

4Xanbus Port

5AEbus Port (LYNK Port)

6USB Port (Type B)

7Mounting Points

8Handles

Figure 2. AES Battery

6.1 Internal Battery Fuse

The internal battery fuse provides backup overcurrent protection.

NOTE

Additional external DC fusing is required to protect the battery cables from DC

overcurrent and to meet installation codes.

6.2 ON/OFF Key

Press the battery’s ON/OFF key for 2 to 3 seconds to switch the battery either ON or

OFF. The LED illuminates when the battery is ON and darkens when the battery is

OFF.

2-3s

WARNING

ELECTRIC SHOCK HAZARD

• Always assume the battery’s main relay is ON (Closed), even if the LED for the ON/

OFF key is not illuminated.

• Verify the terminal voltage with a voltmeter before handling and installing the battery.

Failure to follow these instructions may result in death or serious injury.

ON/OFF LED Description

Dark The battery’s main relay is OFF (Open).

Illuminated The main relay is ON (Closed), and the battery is ready for

operation.

Flashing at 1 Hz

interval

The main relay is OFF (Open). The ﬂashing indicates protection

has been triggered as one or more operating parameters (voltage,

current, temperature) have exceeded their fault threshold.

Refer to Table 3-4, Protection Speciﬁcations, for information on

faults that trigger protection.

6.3 AEbus Port (LYNK Port)

The AEbus Port (LYNK port) enables multiple Discover batteries to communicate

and interact in a closed-loop network.The AEbus Port also enables AES LiFePO4

batteries to be networked in a closed-loop system with other networked devices

such as external power conversion and motor control devices. A closed-loop system

enhances safety and optimizes system performance.

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