Adtech ADT-HC4500 Manual de usuario

T-

-H

Flame / Plasma Cutting Machine CNC System

User’s Manual

Adtech (Shenzhen) CNC Technology Co., Ltd.

Add: F/5, Bldg/27-29, Tianxia IC Industrial Park, Yiyuan Rd, Nanshan District, Shenzhen

Postal code: 518052

Tel: 0755-26722719 (20 lines) Fax: 0755-26722718

E-mail: Adtech@21cn.com http://www.adtechcn.com

ADT-HC4500 Flame/Plasma Cutting Machine CNC System

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Adtech (Shenzhen) Technology Co., Ltd. (Adtech hereafter) is in possession of the copyright of this

manual. Without the permission of Adtech, the imitation, copy, transcription and translation by any

organization or individual are prohibited. This manual doesn’t contain any assurance, stance or

implication in any form. Adtech and the employees are not responsible for any direct or indirect

data disclosure, profits loss or cause termination caused by this manual or any information about

mentioned products in this manual. In addition, the products and data in this manual are subject to

changes without prior notice.

Adtech (Shenzhen) CNC Technology Co., Ltd.

ADT-HC4500 Flame/Plasma Cutting Machine CNC System

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Basic Manual Info

Item No. First uploaded on Version No. Pages Compiled by Typeset by

XT20110101 2010/03/07 A0101 111 Tan

Xiaodan

Tan

Xiaodan

Revision

Date Version/Page Result Confirmed by

ADT-HC4500 Flame/Plasma Cutting Machine CNC System

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Precautions

Transportation and storage

HThe packaging boxes shouldn’t be stacked more than six layers

HDo not climb onto, stand on or put heavy objects on the packaging box

HDo not drag or convey the product with a cable connected to the product

HDo not impact or scratch the panel and display

HKeep the packaging box away from moisture, insulation and rain

Unpacking and checking

HUnpack and check whether the product is the one you ordered

HCheck whether the product is damaged during transporting

HCheck whether the parts are complete and intact according to the packing list

HIf the model doesn’t match, any accessories are missing or damaged, please contact us

immediately

Wire connection

HThe personnel for wire connection and checking should be qualified

HThe product must be grounded reliably (resistance < 4) and do not use neutral wire to

replace the earth wire

HThe wires must be connected properly and firmly to avoid failures and accidents

HThe surge absorption diode must be connected to the product properly, or else it will damage

the product

HPlease cut off the power supply before inserting/removing the plug or opening the enclosure

Checking and repairing

HPlease cut off the power supply before repairing or replacing the components

HCheck the failure if short circuit or overload occurs, and restart after eliminating all failures

HDo not connect/cut off the power supply frequently; wait for at least one minute before

restarting

Others

HDo not open the enclosure without permission

HPlease cut off the power supply if it won’t be used for a long time

HPrevent dust and iron powder from entering the controller

HIf non-solid state relay is used for output, please connect freewheeling diode to relay coil in

parallel. Check whether the connected power supply is qualified to avoid burning out the

controller

HThe lifetime of the controller depends on the environment temperature. If the temperature of

processing field is too high, please install cooling fan. The allowable temperature range of the

controller is 0-60

HAvoid using in the environment with high temperature, moisture, dust or corrosive gas

HInstall rubber cushion if the vibration is severe

Maintenance

Under normal condition (environment: daily average 30, load rate 80%, running rate 12 hours

every day), please perform daily and periodic checking according to the items below.

Daily

checking Daily

Confirm environment temperature, humidity and dust

Whether there is abnormal vibration or sound

Whether the vent hole is blocked by yarn

Periodic

checkin

1 year Whether the fixed parts are loose

Whether the terminal block is damaged

ADT-HC4500 Flame/Plasma Cutting Machine CNC System

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Contents

Chapter I: Introduction..................................................................................................... - 7 -

1. Function .....................................................................................................................................................- 7 -

2. Features......................................................................................................................................................- 7 -

3. Application environment ...........................................................................................................................- 8 -

Chapter II: Quick Guide................................................................................................... - 9 -

1. Get help info ............................................................................................................................................- 10 -

2. Restore default parameters ......................................................................................................................- 10 -

3. Graphics library .......................................................................................................................................- 11 -

4. Copying processing file ...........................................................................................................................- 11 -

5. Importing processing file.........................................................................................................................- 12 -

6. Adjusting cutting speed............................................................................................................................- 13 -

7. Adjusting manual speed...........................................................................................................................- 15 -

8. Controlling corner cutting quality............................................................................................................- 16 -

9. Adjusting preheating time while flame cutting........................................................................................- 18 -

10. Power failure treatment..........................................................................................................................- 20 -

11. Break point setting .................................................................................................................................- 20 -

12. Replacing torch nozzle ..........................................................................................................................- 20 -

13. Shift and punch......................................................................................................................................- 21 -

14. Moving workpiece.................................................................................................................................- 22 -

15. Selecting line/point ................................................................................................................................- 22 -

16. Array ......................................................................................................................................................- 23 -

17. Mirror.....................................................................................................................................................- 26 -

18. Rotate.....................................................................................................................................................- 28 -

19. Correct ...................................................................................................................................................- 29 -

20. Selecting cutter point .............................................................................................................................- 32 -

Chapter III: Detailed System Operation and Instructions.......................................... - 34 -

1. Auto .........................................................................................................................................................- 34 -

1.1 Program running description .........................................................................................................- 36 -

1.2 Submenu description of Auto interface..........................................................................................- 38 -

1.3 Basic operation ..............................................................................................................................- 48 -

2. Graphics library .......................................................................................................................................- 49 -

2.1 Simple operation instruction..........................................................................................................- 49 -

3. Edit ..........................................................................................................................................................- 51 -

3.1 Submenu description .....................................................................................................................- 52 -

3.2 Editing processing files..................................................................................................................- 60 -

3.3 Basic operation ..............................................................................................................................- 62 -

4. Parameters ...............................................................................................................................................- 63 -

4.1 System configuration .....................................................................................................................- 63 -

4.2 Speed .............................................................................................................................................- 67 -

4.3 Adjustment.....................................................................................................................................- 68 -

4.4 Control ...........................................................................................................................................- 70 -

4.5 Precision ........................................................................................................................................- 73 -

4.6 Storage ...........................................................................................................................................- 75 -

ADT-HC4500 Flame/Plasma Cutting Machine CNC System

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5. Diagnosis .................................................................................................................................................- 75 -

5.1 Submenu description .....................................................................................................................- 75 -

6. Upgrade ...................................................................................................................................................- 79 -

6.1 Submenu description .....................................................................................................................- 79 -

6.2 Reset ..............................................................................................................................................- 80 -

6.3 Upgrading through USB disk ........................................................................................................- 83 -

6.4 Connecting to PC and upgrading ...................................................................................................- 87 -

6.5 Burning program............................................................................................................................- 88 -

6.6 BIOS interface connecting to PC and upgrading ...........................................................................- 90 -

7. Help system .............................................................................................................................................- 93 -

8. Using different languages ........................................................................................................................- 94 -

Chapter IV: Instruction Programming System............................................................. - 96 -

1. Description of programming symbols .....................................................................................................- 96 -

2. Description of coordinates.......................................................................................................................- 96 -

2.1 Relative coordinates.......................................................................................................................- 96 -

2.2 Absolute coordinates .....................................................................................................................- 97 -

3. G instruction description..........................................................................................................................- 97 -

3.1. G92 reference point setting...........................................................................................................- 98 -

3.2. G21/G20 metric/imperial system setting ......................................................................................- 98 -

3.3. G00 space shift .............................................................................................................................- 98 -

3.4. G01 straight line cutting ...............................................................................................................- 98 -

3.5. G02/G03 arc cutting .....................................................................................................................- 99 -

3.6. G04 pause/delay instruction..........................................................................................................- 99 -

3.7. G26, G27, G28 returning to reference point...............................................................................- 100 -

3.8. G22/G80 circular processing ......................................................................................................- 100 -

3.9. G81 workpiece counting.............................................................................................................- 100 -

3.10.G91/G90 relative/absolute coordinate programming.................................................................- 101 -

3.11. G41/G42/G40............................................................................................................................- 101 -

4. Common M instructions ........................................................................................................................- 101 -

Chapter V: Hardware .................................................................................................... - 104 -

1. Dimensions ............................................................................................................................................- 104 -

2. System I/O connection...........................................................................................................................- 105 -

2.1 Rear cover view ...........................................................................................................................- 105 -

2.2 Electrical specifications ...............................................................................................................- 105 -

2.3 Electrical connection ...................................................................................................................- 107 -

3. Motor connection...................................................................................................................................- 114 -

3.1 Differential drive connection .......................................................................................................- 114 -

3.2 Common anode drive connection ................................................................................................- 117 -

3.3 Panasonic servo drive connection................................................................................................- 119 -

4. Installation and testing points ................................................................................................................- 119 -

4.1 Requirement of CNC system on pulse equivalent .......................................................................- 119 -

4.2 Current adjustment for the drive..................................................................................................- 120 -

4.3 Testing method of pulse equivalent .............................................................................................- 120 -

4.4 Measures for anti-interference.....................................................................................................- 120 -

Chapter VI: Troubleshooting........................................................................................ - 122 -

1. Can’t read USB disk ..............................................................................................................................- 122 -

ADT-HC4500 Flame/Plasma Cutting Machine CNC System

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2. The cutting isn’t accurate.......................................................................................................................- 122 -

3. The cutting quality of corners is low .....................................................................................................- 122 -

4. The cut square becomes rectangle .........................................................................................................- 122 -

5. The cut circle becomes ellipse ...............................................................................................................- 122 -

6. The diagonal has wave jitter while cutting circle ..................................................................................- 122 -

7. The motor doesn’t work or is similar to crash in auto mode .................................................................- 123 -

8. The motor doesn’t work or is similar to crash in manual mode.............................................................- 123 -

9. The processing code has returning reference instruction, but doesn’t return after running ...................- 123 -

10. The right angle of the cut square isn’t vertical.....................................................................................- 123 -

11. Plasma is poor in anti-interference ......................................................................................................- 123 -

12. Certain electromagnetic valve doesn’t work........................................................................................- 123 -

Appendix 2: Example of Editing Processing Graphics............................................... - 126 -

1. Standard circle .......................................................................................................................................- 126 -

2. Square ....................................................................................................................................................- 127 -

3. Triangle..................................................................................................................................................- 128 -

4. Quincunx ...............................................................................................................................................- 129 -

5. Four graphics .........................................................................................................................................- 130 -

Appendix 3: G Instruction Fact Sheet.......................................................................... - 132 -

Appendix 4: M Instruction Fact Sheet......................................................................... - 133 -

ADT-HC4500 Flame/Plasma Cutting Machine CNC System

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Chapter I: Introduction

1. Function

HC4500 is the latest high performance flame/plasma CNC system developed by Adtech (Shenzhen)

CNC Technology Co., Ltd. Its control circuit uses ARM9 high speed microprocessor, super-large scale

customized IC chip and multilayer PCB. The monitor is 7” color display, and uses SMT process. The

hardware of this controller bases on the powerful R&D strength of Adtech for many years, and the

software integrates features of many domestic and foreign manufacturers. This controller features high

hardware stability, perfect and mature software performance. It is a trustful flame/plasma CNC system

with high performance price ratio.

2. Features

1) Use ARM9 high speed microprocessor and super-large scale programmable device FPGA, and use

real-time multitask control technology and hardware interpolation technology, featuring fast and stable

motion, and faster program running and page refreshing

2) 7” true color display, friendly operation interface, simple operation, and various available interface

languages

3) Reasonable structure, full optical coupling isolation control, and strong plasma anti-interference

4) 256MB super-large storage space for processing files meets the running and processing requirement of

complicated programs, and processes the running of large programs easily

5) Control three step/servo motor simultaneously, allow two axes synchronization or developing third axis

function according to actual requirement

6) Support both plasma and flame cutting, and the system software contains the perfect cutting process of

them

7) Graphics library allows selecting hole and slice cutting

8) Graphics processing allows rotation, correction and X/Y mirror of graphics being processed

9) The graphics array makes the batch processing more convenient

10) Process control such as delay, preheating and perforation

11) Plasma arc testing, initial position, corner speed control, supporting height adjuster

12) Replace torch nozzle, displacement perforation, move parts, and adjust torch height freely

13) Breakpoint recovery, power failure protection while processing

ADT-HC4500 Flame/Plasma Cutting Machine CNC System

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14) Space running, board measuring, knife aligning, and backtracking

15) Slot compensation, backlash compensation for machine tools

16) Graphics display, real-time cutting track display

17) Integrate diagnosis function to help users eliminate machine failures quickly

18) Allow copying the processing files from CNC system to USB disk

19) The file names support Chinese, making users identify the saved files visually

20) The users can download latest update application to USD disk

21) Two modes are available for program input: transfer processing files with USB disk after CAD nesting

and write G code manually on site

22) USB, RS232 serial communication control; read files in the USB disk directly, ensuring convenient

operation on site

23) The help function makes primary users’ operation simpler

3. Application environment

Weather condition

Temperature Operating -5~50

Storage -30~70

Relative humidity Operating 20%~90% ()

Storage 10%~95% ()

Atmospheric pressure 86Kpa~106Kpa

Power supply DC 24V 50/60Hz

Power consumption <10W

ADT-HC4500 Flame/Plasma Cutting Machine CNC System

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Chapter II: Quick Guide

ADT-HC4500 flame/plasma CNC cutting system controls the flame or plasma torch for cutting on the machine

tool. The system displays in progressive windows. In certain interface, you can press [F1] to [F6] to select a

function, and press [ ] or [ ] to return to previous menu.

This chapter involves the general operation procedure of using this system, and helps you to learn using this

system quickly. However, you need to read through this manual to understand every skill and detail.

After connecting the power supply, the system enters the main menu, which shows the greetings of the

company as in the figure below:

󰟈󳖕󰫥󰤜󲈳 Create CNC exquisite,󰞅󰆦󰄗󰞬 accomplish customers’ values

󳕉 Return /󲝟 Auto /󰐈 Library /󲒋󳔆 Edit /󰫥 Parameter /󳄿󰬢 Diagnosis /󲐜 Upgrade /

󳕉 Return

Fig. 2: Main Menu Interface

Press [F1] to [F6] to enter respective interface.

Press [F1] to enter automatic processing, manual, graphics display and processing interface.

Press [F2] to enter graphics library interface.

Press [F3] to enter processing file import, manual edit and copy interface.

Press [F4] to enter system parameter setting and adjustment interface.

Press [F5] to enter system diagnosis, version query and customized output port interface.

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