ADC AD-758DV Manual de usuario

AD-758DV Installation Manual

(Gas/PH5/Dual Timer/DSI/1,000 cfm/Electric/Steam)

WARNING: For your safety the

information in this manual must be

followed to minimize the risk of fire or

explosion and to prevent property

damage,personalinjuryordeath.

—Do not store or use gasoline or other

flammablevaporsandliquidsinthevicinity

ofthisor anyother appliance.

—WHATTODOIFYOUSMELLGAS:

•Donottry tolightany appliance.

•Donottouch anyelectrical switch.

•Donotuseany phoneinyourbuilding.

•Cleartheroom, buildingor areaof all

occupants.

•Immediatelycallyour gassupplierfrom a

neighbor’sphone. Followthe gas

supplier’sinstructions.

•Ifyoucannot reachyourgas supplier,call

thefiredepartment.

—Installationandservicemustbeperformed

by a qualified installer, service agency or

thegassupplier.

AVERTISSEMENT:Assurez-vousdebien

suivrelesinstructionsdonnéesdanscette

noticepour réduire au minimumlerisque

d’incendie ou d’explosion ou pour éviter

toutdommagematériel,touteblessureou

lamort.

—Nepas entreposerni utiliserd’essence ni

d’autresvapeursouliquidesinflammables

àproximitédecetappareiloudetoutautre

appareil.

—QUEFAIRESIVOUSSENTEZUNE

ODEURDEGAZ:

•Nepastenterd’allumerd’appareils.

•Netouchezà aucuninterrupteur. Ne pas

vousservirdes téléphonesse trouvant

danslebâtiment.

•Évacuezla pièce,le bâtimentou lazone.

•Appelezimmédiatementvotre

fournisseurdegaz depuisun voisin.

Suivezlesinstructions dufournisseur.

•Sivousne pouvezrejoindre le

fournisseurde gaz,appelez leservice

desincendies.

—L’installation et l’entretien doivent être

assuréspar un installateur ou un service

d’entretienqualifiéouparlefournisseurde

gaz.

ADC Part No. 113390-5

American Dryer Corporation

88CurrantRoad

FallRiver MA 02720-4781 USA

Telephone:+1 (508)678-9000 / Fax: +1 (508) 678-9447

e-mail:techsupport@amdry.com

www.adclaundry.com

Retain This Manual In A Safe Place For Future Reference

American Dryer Corporation products embody advanced concepts in engineering, design, and safety. If this product is

properly maintained, it will provide many years of safe, efficient, and trouble-free operation.

ONLY qualified technicians should service this equipment.

OBSERVE ALL SAFETY PRECAUTIONS displayed on the equipment or specified in the installation manual included with

the dryer.

The following “FOR YOUR SAFETY” caution must be posted near the dryer in a prominent location.

“IMPORTANTNOTE TOPURCHASER”

Informationmust beobtained fromyourlocal gas supplier on

the instructions to be followed if the user smells gas. These

instructionsmustbepostedinaprominentlocationnearthedryer.

FORYOURSAFETY

Donot store or use gasoline or

otherflammablevaporsand

liquidsinthevicinityofthisor

anyother appliance.

POURVOTRE SÉCURITÉ

Nepas entreposer ni utiliserd’essence

nid’autresvapeurs ouliquides

inflammables àproximitédecet

appareilou de tout autreappareil.

We have tried to make this manual as complete as possible and hope you will find it useful. ADC reserves the right to make

changes from time to time, without notice or obligation, in prices, specifications, colors, and material, and to change or

discontinue models. The illustrations included in this manual may not depict your particular dryer exactly.

Important

For your convenience, log the following information:

DATE OF PURCHASE _______________________________________________ MODEL NO. __________________________

RESELLER’SNAME _______________________________________________________________________________________

Serial Number(s) ________________________________________________________________________________________

________________________________________________________________________________________

Replacement parts can be obtained from your reseller or the ADC factory. When ordering replacement parts from the factory,

you can FAX your order to ADC at (508) 678-9447 or telephone your order directly to theADC Parts Department at (508)

678-9000. Please specify the dryer modelnumberand serialnumberin additionto the descriptionand partnumber, sothat

your order is processed accurately and promptly.

These instructions are only valid if the following country code is on the appliance… If this code is not present on the

appliance, it is necessary to refer to the technical instructions which will provide the necessary information concerning the

modification of the appliance to the condition of use for the country.

In accordance with EN ISO 3166-1, the names of countries shall be represented by the following codes:

GB United Kingdom

IE Ireland

AD-758DV

IMPORTANT

YOUMUSTDISCONNECTANDLOCKOUTTHEELECTRICSUPPLYANDTHEGAS

SUPPLY OR THE STEAM SUPPLY BEFORE ANY COVERS OR GUARDS ARE

REMOVED FROM THE MACHINE TO ALLOW ACCESS FOR CLEANING,

ADJUSTING, INSTALLATION, OR TESTING OF ANY EQUIPMENT PER OSHA

(OccupationalSafety and HealthAdministration) STANDARDS.

WARNING

CHILDRENSHOULDNOTBEALLOWEDTOPLAYONORNEARTHEDRYER(S).

CHILDRENSHOULDBESUPERVISEDIFNEARDRYERSINOPERATION.

CAUTION

DRYERSSHOULDNEVERBELEFTUNATTENDEDWHILEINOPERATION.

“Caution: Label all wires prior to

disconnection when servicing controls. Wiring

errors can cause improper operation.”

«Attention: Au moment de l’entretien des

commandes,étiquetez tous les filsavant de

les débrancher. Des erreurs de câblage

peuvent entraîner un fonctionnement ina-

déquatet dangereux.»

Proposition65

Useof this productcouldexpose you to substancesfrom fuel combustion

thatcontainchemicalsknowntotheStateof Californiato causecancer,

birthdefectsand otherreproductiveharm.

IntheStateofMassachusetts,thefollowinginstallationinstructionsapply:

■Installationsand repairsmust beperformed bya qualifiedor licensedcontractor,

plumber,orgasfitterqualifiedorlicensedbytheStateofMassachusetts.

■Ifusingaballvalve,itshallbeaT-handletype.

■Aflexiblegasconnector,whenused,must notexceed3feet.

!WARNING

IMPORTANT

PLEASEOBSERVEALLSAFETYPRECAUTIONSdisplayedontheequipmentand/or

specified in the installation manual included with the dryer.

Dryers mustnotbeinstalled or stored in an area where it willbeexposed towater orweather.

The wiring diagram for the dryer is located in the front electrical control box area.

FORYOURSAFETY

DONOTDRYMOPHEADSINTHEDRYER.

DONOTUSEDRYERINTHEPRESENCEOFDRYCLEANINGFUMES.

WARNING

UNDERNOCIRCUMSTANCESshould thedryerdoorswitches, lintdrawerswitch,

or heat safety circuit ever be disabled.

Do not modify this appliance.

The dryer mustneverbeoperated with anyof thebackguards, outertops, or service

panelsremoved. PERSONALINJURYORFIRE COULDRESULT.

DRYERMUSTNEVER BE OPERATEDWITHOUTTHELINTFILTER/SCREEN

INPLACE,EVENIFANEXTERNALLINTCOLLECTIONSYSTEMISUSED.

If the hi-limit switch trips, a service call is required to investigate the reason and

resolve the issue.

Table of Contents

SECTIONI

IMPORTANTINFORMATION ........................................................................................................ 3

A. ReceivingandHandling ............................................................................................................... 3

B. SafetyPrecautions ...................................................................................................................... 4

SECTIONII

SPECIFICATIONS/COMPONENTIDENTIFICATION............................................................... 6

A. Specifications ............................................................................................................................. 6

B. ComponentIdentification ............................................................................................................ 8

SECTIONIII

INSTALLATIONPROCEDURES ................................................................................................... 10

A. LocationRequirements ............................................................................................................. 10

B. Unpacking/SettingUp ............................................................................................................. 11

C. DryerEnclosureRequirements .................................................................................................. 12

D. FreshAirSupplyRequirements ................................................................................................. 13

E. ExhaustRequirements ............................................................................................................... 14

F. ElectricalInformation ................................................................................................................ 19

G. GasInformation ........................................................................................................................ 27

H. SteamInformation .................................................................................................................... 31

I. PreparationFor Operation / Start-Up ....................................................................................... 36

J. PreoperationalTest ................................................................................................................... 37

K. PreoperationalInstructions ........................................................................................................ 39

L. ShutDownInstructions ............................................................................................................. 39

SECTIONIV

SERVICE/PARTSINFORMATION.............................................................................................. 40

A. Service ..................................................................................................................................... 40

B. Parts ........................................................................................................................................ 40

SECTIONV

WARRANTYINFORMATION ....................................................................................................... 41

A. ReturningWarranty Cards......................................................................................................... 41

B. Warranty .................................................................................................................................. 41

C. ReturningWarranty Parts .......................................................................................................... 41

SECTIONVI

ROUTINEMAINTENANCE........................................................................................................... 43

A. Cleaning ................................................................................................................................... 43

B. Adjustments ............................................................................................................................. 44

C. Lubrication ............................................................................................................................... 44

D. LintDrawerRemoval................................................................................................................ 45

SECTIONVII

TROUBLESHOOTING .................................................................................................................... 46

MicroprocessorController (Computer) Models .............................................................................. 46

DualTimerModels ......................................................................................................................... 52

SECTIONVIII

DATALABELINFORMATION ...................................................................................................... 56

A. DataLabel ............................................................................................................................... 56

SECTIONIX

REVERSINGTIMERSPIN/DWELLADJUSTMENTS ............................................................. 57

SECTIONX

PROCEDUREFOR FUNCTIONALCHECK OFREPLACEMENT COMPONENTS .............. 58

113390-5www.adclaundry.com 3

SECTIONI

IMPORTANTINFORMATION

A. RECEIVINGAND HANDLING

The dryer is shipped in a protective stretch wrap cover with protective cardboard corners and top cover (or

optional box) as a means of preventing damage in transit. Upon delivery, the dryer and/or packaging, and

wooden skid should be visually inspected for shipping damage. If any damage whatsoever is noticed, inspect

further before delivering carrier leaves.

Dryers damaged in shipment:

1. ALL dryers should be inspected upon receipt and before they are signed for.

2. If there is suspected damage or actual damage, the trucker’s receipt should be so noted.

3. If the dryer is damaged beyond repair, it should be refused. Those dryers, which were not damaged in a

damaged shipment, should be accepted, but the number received and the number refused must be noted

on the receipt.

4. If you determine that the dryer was damaged after the trucker has left your location, you should call the

delivering carrier’s freight terminal immediately and file a claim. The freight company considers this

concealed damage. This type of freight claim is very difficult to get paid and becomes extremely difficult

when more than a day or two passes after the freight was delivered. It is your responsibility to file freight

claims. Dryer/parts damaged in transit cannot be claimed under warranty.

5. Freight claims are the responsibility of the consignee, and ALL claims must be filed at the receiving end.

ADC assumes no responsibility for freight claims or damages.

6. If you need assistance in handling the situation, please contact the ADC Traffic Manager at (508)

678-9000.

IMPORTANT: The dryermustbetransported andhandled inan uprightpositionatALLtimes.

4American Dryer Corp. 113390-5

B. SAFETY PRECAUTIONS

WARNING: Foryoursafety,theinformation inthismanualmustbefollowed tominimizethe riskof

fireor explosion orto prevent propertydamage, personal injury,or lossof life.

WARNING: Thedryer must never beoperatedwith any of the back guards, outer tops, or

servicepanelsremoved. PERSONAL INJURY ORFIRE COULD RESULT.

1. DO NOT store or use gasoline or other flammable vapors and liquids in the vicinity of this or any other

appliance.

2. DO NOTspray aerosols in the vicinity of this appliance while it is in operation.

3. Purchaser/user should consult the local gas supplier for proper instructions to be followed in the event the

user smells gas. The instructions should be posted in a prominent location.

4. WHAT TO DO IF YOU SMELL GAS...

a. DO NOT try to light any appliance.

b. DO NOT touch any electrical switch.

c. DO NOT use any phone in your building.

d. Clear the room, building, or area ofALLoccupants.

e. Immediately call your gas supplier from a neighbor’s phone. Follow the gas supplier’s instructions.

f. If you cannot reach your gas supplier, call the fire department.

5. Installation and service must be performed by a qualified installer, service agency, or gas supplier.

6. Dryer(s) must be exhausted to the outdoors.

7. Although ADC produces a very versatile dryer, there are some articles that, due to fabric composition or

cleaning method, should not be dried in it.

WARNING: Dryonlywater washed fabrics. DO NOT dry articles spotted or washedin dry

cleaningsolvents,acombustible detergent,industrialchemicals,or “allpurpose”cleaner.

EXPLOSIONCOULD RESULT.

WARNING: DONOT dry rags orarticles coated or contaminatedwith gasoline, kerosene, oil,paint,

or wax. EXPLOSIONCOULDRESULT.

WARNING: DONOTdrymop heads. Contamination bywax or flammablesolvents will createa

firehazard.

113390-5www.adclaundry.com 5

WARNING: DO NOT use heatfordrying articles thatcontainplastic, foam, spongerubber, or

similarlytexturedrubbermaterials. Drying inaheated tumblermaydamage plasticsor

rubberand may be afirehazard.

8. A programshould beestablished forthe inspection and cleaning of lint in the burner area,exhaust ductwork,

and area around the back of the dryer. The frequency of inspection and cleaning can best be determined

from experience at each location.

WARNING: Thecollectionof lintin theburner areaandexhaust ductworkcan createa potentialfire

hazard.

9. For personal safety, the dryer must be electrically grounded in accordance with local codes and/or the

National Electrical Code ANSI/NFPA NO. 70-LATEST EDITION or in Canada, the Canadian Electrical

Codes Parts 1 & 2 CSA C22.1-1990 or LATEST EDITION.

NOTE: Failureto do so willVOID THEWARRANTY.

10.UNDER NO CIRCUMSTANCES should the dryer door switches, lint drawer switch, or heat safety

circuit ever be disabled.

WARNING: PERSONALINJURY OR FIRE COULD RESULT.

11. This dryer is not to be used in the presence of dry cleaning solvents or fumes.

12. Remove articles from the dryer as soon as the drying cycle has been completed.

WARNING: Articlesleft inthe dryerafterthedryingandcoolingcycleshavebeen completedcan

createa fire hazard.

13. READ AND FOLLOW ALL CAUTION AND DIRECTION LABELS ATTACHED TO THE

DRYER.

14. For safety, proper operation, and optimum performance, the dryer must not be operated with a load less

than sixty-six percent (66%), 50 lb (22.7 kg) of its rated capacity.

WARNING: YOUMUST DISCONTINUE ANDLOCKOUTTHEELECTRICSUPPLY

ANDTHEGAS SUPPLYOR STEAM SUPPLYBEFOREANYCOVERSOR

GUARDSAREREMOVEDFROMTHE DRYERTOALLOWACCESSFOR

CLEANING,ADJUSTING,INSTALLATION,ORTESTINGOFANY

EQUIPMENTPEROSHA(Occupational SafetyandHealthAdministration)

STANDARDS.

WARNING: Disconnectpowerbeforeresettingthehi-limit. Thehi-limit islocatedon thetopfront of

thelintbox. Press andrelease andthehi-limit willreset.

6American Dryer Corp. 113390-5

NOTE: ADCreservestheright tomake changesinspecifications atany timewithoutnotice or

obligation.

SECTIONII

SPECIFICATIONS / COMPONENTIDENTIFICATION

A. SPECIFICATIONS

MAXIMUM CAPACITY (DRY WEIGHT) 75 lb 34.02 kg

TUMBLER DIAMETER 36-1/4” 92.08 cm

TUMBLER DEPTH 36” 91.44 cm

TUMBLER VOLUME 21.50 cu ft 608.81 L

TUMBLER (DRIVE) MOTOR Non-Reversing / Reversing 1 hp / 1/2 hp*0.75 kW / 0.37 kW

BLOWER (FAN) MOTOR Non-Reversing / Reversing — / 1 hp*— / 0.75 kW

DOOR OPENING (DIAMETER) 31-3/8” 79.69 cm

DOOR SILL HEIGHT 28” 71.12 cm

WATER CONNECTION 3/4”-11.5 NH (North America)

3/4” B.S.P.T. (Outside North America)

DRYERS PER 20’/40’ CONTAINER 10 / 20

DRYERS PER 48’/53’ TRUCK 24 / 26

VOLTAGE AVAILABLE 120-575V 1,3ø 2,3,4w 50/60 Hz

APPROXIMATE NET WEIGHT 721 lb 327.04 kg

APPROXIMATE SHIPPING WEIGHT 773 lb 350.63 kg

AIRFLOW 60 Hz 1,000 cfm 28.32 cmm

50 Hz 833 cfm 23.60 cmm

HEAT INPUT 175,000 Btu/hr 44,099 kcal/hr

EXHAUST CONNECTION (DIAMETER) 8” 20.32 cm

COMPRESSED AIR CONNECTION N / A

COMPRESSED AIR VOLUME N / A

INLET PIPE CONNECTION 3/4” F.N.P.T.

3/4” B.S.P.T. (CE and Australia Only)

VOLTAGE AVAILABLE 208-575V 3ø 3,4w 50/60 Hz

APPROXIMATE NET WEIGHT 721 lb 327.04 kg

APPROXIMATE SHIPPING WEIGHT 773 lb 350.63 kg

AIRFLOW 60 Hz 1,000 cfm 28.32 cmm

50 Hz 833 cfm 23.60 cmm

EXHAUST CONNECTION (DIAMETER) 8” 20.32 cm

COMPRESSED AIR CONNECTION N / A

COMPRESSED AIR VOLUME N / A

OVEN SIZE

kW Btu/hr kcal/hr

30 102,400 25,800

VOLTAGE AVAILABLE 120-575V 1,3ø 2,3,4w 50/60 Hz

APPROXIMATE NET WEIGHT 816 lb 370.13 kg

APPROXIMATE SHIPPING WEIGHT 868 lb 393.72 kg

AIRFLOW 60 Hz 1,200 cfm 33.98 cmm

50 Hz 1,000 cfm 28.32 cmm

STEAM CONSUMPTION 275 lb/hr 124.7 kg/hr

OPERATING STEAM PRESSURE 125 psi max 8.62 bar

EXHAUST CONNECTION (DIAMETER) 8” 20.32 cm

COMPRESSED AIR CONNECTION 1/8” F.N.P.T.

COMPRESSED AIR VOLUME 0.75 cfh 0.02 cmh

BOILER HORSEPOWER (NORMAL LOAD) 7.2 Bhp

SUPPLY CONNECTIONS (2) 1-1/4” M.N.P.T.

RETURN CONNECTIONS (2) 1” M.N.P.T.

GAS

Shaded areas are stated in metric equivalents 2/19/09

*Reversing dryers use 3-phase (3ø) motors.

ELECTRICSTEAM

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