ADB EURODIM TWIN TECH Manual de usuario

Installation Manual

V 1.2

EURODIM Twin Tech

M 3213 1106.03.213

Lighting Technologies

EURODIM TWIN TECH

www.adblighting.com

Installation manual - Page 1

Version 1.2

INDEX

1. DELIVERY - UNPACKING ........................................................................................................... 3

2. DESCRIPTION.............................................................................................................................. 4

3. INSTALLATION............................................................................................................................ 5

3.1 Dimmer room......................................................................................................................... 5

3.1.1 Preparation ........................................................................................................................ 5

3.2 Ventilation of the dimmer room.............................................................................................. 6

3.2.1 Example No. 1 ................................................................................................................... 6

3.3 Installation of the cabinets..................................................................................................... 7

3.3.1 Tools for commissioning.................................................................................................... 7

3.3.2 Packaging .......................................................................................................................... 8

3.3.3 Lifting Eyes (Optional Accessory)...................................................................................... 8

3.3.4 Junction Plate (optional part)............................................................................................. 8

4. CONTRACTOR'S COMPARTMENT –SUPPLY ....................................................................... 10

4.1 Controller Electronics - CPU/ PSU crate............................................................................. 11

4.2 Supply voltage..................................................................................................................... 11

4.3 Supply busbar...................................................................................................................... 12

4.3.1 Protected Earth (PE)........................................................................................................ 13

4.4 Connecting power supply cables......................................................................................... 13

4.5 Ground and Earth Connections........................................................................................... 14

5. SEQUENTIAL DIAGNOSTICS (Optional)................................................................................. 15

5.1 Hardware installation........................................................................................................... 16

5.2 Mounting Procedure ............................................................................................................ 17

5.3 Finished installation............................................................................................................. 17

5.4 Software Installation ............................................................................................................ 18

5.5 Overview of the User Interface Menu items........................................................................ 20

5.6 TTD Management SOFTWARE.......................................................................................... 21

5.7 References and Element Codes ......................................................................................... 22

6. CONTRACTOR’S COMPARTMENT – OUTPUTS .................................................................... 23

6.1 Outputs to the loads ............................................................................................................ 24

6.2 Identification of the dimmers................................................................................................ 24

6.3 Load terminals for 4 x 2.5 / 3 kW modules.......................................................................... 24

6.4 Load terminals for 3 x 5 kW modules.................................................................................. 24

6.5 Load terminals for 2 x 3 kW fluo modules ........................................................................... 24

6.6 Load terminals for 10kW modules....................................................................................... 25

DMX and Ethernet terminals............................................................................................................. 26

6.6.1 DMX Connection –type of cable..................................................................................... 26

6.6.2 Pin numbering.................................................................................................................. 27

6.6.3 DIP switches SW1 –termination of the DMX data lines.................................................. 27

6.7 Local / Remote Controller selector switch CPU1 –CPU2 –Automatic .............................. 28

7. TTD HUMAN INTERFACE ......................................................................................................... 29

8. PLUG IN MODULES................................................................................................................... 31

8.1 DimSwitch - Thyristor Technology....................................................................................... 31

8.2 Sine Wave Technology........................................................................................................ 31

8.3 NON-DIM (Feed Through) modules.................................................................................... 31

8.4 Blank Panels........................................................................................................................ 31

8.5 Distribution of the dimmers over the phases....................................................................... 31

8.6 Protections –types, number of poles.................................................................................. 31

8.7 Dimmer module protection by HRC fuse............................................................................. 32

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Installation manual - Page 2

Version 1.2

8.8 Dimmer protection by MCB ................................................................................................. 32

8.9 Residual Current Devices (RCD Ground Fault Protection)................................................. 32

8.10 Installing Dimmer Modules.................................................................................................. 33

8.11 CONTROLLER UNIT (CPU) - POWER SUPPLY UNIT (PSU)........................................... 34

8.12 BLANK MODULES.............................................................................................................. 35

8.13 MODULE LOCKS................................................................................................................ 36

9. CHARACTERISTICS.................................................................................................................. 37

9.1 Electrical characteristics...................................................................................................... 37

9.2 Physical characteristics....................................................................................................... 38

10. DMX NETWORK AND INTERCONNETCIONS ......................................................................... 39

10.1 Example 1: One DMX lighting desk, one CPU per EURODIM cabinet............................... 39

10.2 Example 2: One DMX lighting desk, two CPU’s per EURODIM cabinet............................. 39

10.3 Example 3: Two DMX lighting desks, one CPU per EURODIM cabinet ............................. 39

10.4 Example 4: Two DMX lighting desks, two CPU’s per EURODIM cabinet (case A) ........... 40

10.5 Example 5: Two DMX lighting desks, two CPU’S per EURODIM cabinet (case B)............ 40

11. Appendix B –Drawings............................................................................................................ 41

11.1 5000-35-650 EURODIM Twin Tech –Vertical Packaging (standard)................................. 41

11.2 3500.01.650 Power Modules 1 - 8 ...................................................................................... 42

11.3 3500.01.660 Power Modules 9 - 16 .................................................................................... 43

11.4 3500.01.670 Power Modules 17 - 24 .................................................................................. 44

11.5 3500.01.680 Power Modules 25 - 32 .................................................................................. 45

11.6 10 kW Module Connection .................................................................................................. 46

11.7 3650.00.311 PCB3031 DMX512 Connection...................................................................... 47

11.8 3650.00.311 PCB3031 Selector with Wiring....................................................................... 48

11.9 3500.01.710 OUTPUT TERMINALS FOR FLUO Modules................................................. 49

11.10 CE Certificate for EURODIM Twin Tech ............................................................................. 50

12. Appendix C–Power Supply for Thyristor Dimmers –Basic Principles for Safe Electrical

Design................................................................................................................................................... 51

12.1 Phase-control dimmers........................................................................................................ 51

12.2 Use ‘true rms’ voltmeters only ............................................................................................. 51

12.3 Current in the Neutral –Sine Wave..................................................................................... 51

12.4 Current in the Neutral –Dimmer Systems........................................................................... 52

12.5 Practical implications........................................................................................................... 52

12.5.1 Example No. 1............................................................................................................. 52

12.5.2 Example No. 2............................................................................................................. 52

12.5.3 Example No. 3............................................................................................................. 52

12.6 Main transformer, cables, switchgear, busbar systems ...................................................... 53

12.7 Voltage distortion and 'short-circuit voltage' of the main transformer.................................. 53

13. Appendix D: Specification of Magnetic Circuit Breakers (MCB).......................................... 54

14. CONFIGURATION TABLES ...................................................................................................... 55

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Installation manual - Page 3

Version 1.2

1. DELIVERY - UNPACKING

Thank you for purchasing our EURODIM Twin Tech installation dimmer. We have designed

this installation dimmer to provide you with a superior professional dimmer in design and

engineering. We are confident that it will perform to our expectations for many years to come.

Upon delivery of your equipment, open the packaging carefully and examine the device. If

you observe any damage, contact the shipping company immediately and have your

complaint duly recorded. Please take pictures in order to prevent further misunderstandings.

The plug-in dimmer modules, Human (User) Interface and controller(s) are shipped

separately from the cabinet. You may rest assured that your equipment left our factory in

perfect condition. Check whether what you have received is in conformity with the delivery

notice and whether the notice is in conformity with your order.

In the event of any error, contact your shipper immediately to clarify the situation and receive

full satisfaction.

If you find nothing wrong, replace the material in the packing and store it in a warm place,

away from dust, humidity and mechanical hazards, while awaiting final installation.

Never leave the material unprotected on the work site.

Programming and setting up the cabinet (configuration) is described in a separate manual.

CAUTION!

Installation is entirely at your own risk. Read this installation manual from cover to cover

before attempting installation. Do not attempt installation unless you are suitably qualified.

Installation errors may endanger operators and cause system damage and failure. If you do

not understand a point in this manual, don’t guess. Contact ADB or one of our authorised

distribution partners for advice.

We recommend ordering commissioning through ADB or one of our authorised partners prior

energizing the system. Not following this recommendation may result in equipment damage

that may not be covered by your warranty!

EURODIM TWIN TECH

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Installation manual - Page 4

Version 1.2

2. DESCRIPTION

EURODIM TWIN TECH

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Installation manual - Page 5

Version 1.2

3. INSTALLATION

3.1 Dimmer room

3.1.1 Preparation

Determine the dimensions of the dimmer room so as to place all EURODIM Twin Tech

cabinets easily. Provide for an open space of approximately 90 cm in front of the cabinets to

facilitate maintenance. Before attempting to move the rack(s) into the final position, check

access routes to the dimmer room for space to manoeuvre through doorways and around

corridor corners. The cabinets can be placed against a wall, side by side or back to back.

The supply cables and the load cables can enter the wiring compartment either from the top

or bottom of the cabinet. See drawing for size and location of cable entries.

Dimmer Room Requirements

A clean (not dusty) temperature-controlled environment.

Restricted public access to prevent any unauthorised tampering with the

dimmer settings.

Soundproofing or performance area separation to muffle ventilation fan noise.

Acoustic measurements are available from ADB Lighting Technologies.

Provide for a free space, minimum 30 cm above the EURODIM Twin Tech so

as to facilitate the exhaust airflow. If an optional “Silencer” is used, then more

space may be necessary. The dimensions and weight of the cabinets are

included in the Chapter “Characteristics”. Plan for fire extinguishers in

compliance with local regulations. The lighting of the area should be sufficient

for maintenance and inspection. A level of 300 lux is considered satisfactory.

Plan for mains outlets in the room, independent of the supply of the dimmers.

Plan for an Ethernet network to the control room and a cable for remote “CPU1 - CPU2”

selection (if applicable).

EURODIM Twin Tech cabinets are professional equipment and relevant safety rules are

applicable. EURODIM Twin Tech cabinets should be placed in areas that are accessible only

to persons responsible for maintenance, surveillance or repair of the equipment.

Please refer to local regulations and requirements.

Such an area should be located as close as possible to the stage or studio, in order to

reduce the length of the electrical cables, and therefore, the cost of installation. At the time of

installation of the cabinets in the area, it should be completely unobstructed; that is, that all

engineering work, wall or floor covering work, painting, electric lighting work, drilling, welding,

etc., must be completed.

Do not install the plug-in modules until all wiring installation is completed.

EURODIM Twin Tech has been designed to European standards for electrical switchgear

EN60439. It is CE marked. See chapter 11.10 CE Declaration Document for EURODIM Twin

Tech.

EURODIM TWIN TECH

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Installation manual - Page 6

Version 1.2

3.2 Ventilation of the dimmer room

The dimmer room should be dry at all times, free from dust and ventilated in such a manner

as to comply with the following:

-Relative humidity: 5% to 90% without condensation.

-Temperature between + 5 °C and + 35 °C (ideal: + 20 °C).

In order to size the air-conditioning equipment required for the dimmer room, refer to the

following dissipations:

-Cabinet electronics including 150 W global value for CPU(s), PSU and fans

-Thyristor modules:

o4 x 3 kW modules : 37 W per dimmer (worst case)

o3 x 5 kW modules : 69 W per dimmer (worst case)

o1 x 10 kW modules : 170 W per dimmer (worst case)

-Sinewave modules:

o4 x 2.5 kW modules : 60 W per dimmer (worst case)

-No-load losses of sine wave dimmers:

oSine wave dimmers have a no-load loss of approximately 4 W per dimmer.

In practice, you may consider a utility factor of 0.6: that is, on the average, 60% of the

dimmers are at full load, while 40% are off.

3.2.1 Example No. 1

A dimmer room with a EURODIM Twin Tech cabinet equipped with 128 thyristor dimmers of

3 kW and a second cabinet with 96 thyristor dimmers of 5 kW. The cabinets are fitted with a

back-up power supply for the processor unit. Utility factor = 0.6

1) Cabinet N°1

Electronics: 1 x 150 W

Dimmers 128 x 37 W x 0.6 = 2841 W

2) Cabinet N°2

Electronics: 1 x 150 W

Dimmers 96 x 69 W x 0.6 = 3974 W

ROOM TOTAL: 7115 W (1 W = 0.86 kcal/hour) or 6119 kcal/hour.

In this example, it will be necessary to evacuate approximately 7115 W of losses.

EURODIM TWIN TECH

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Installation manual - Page 7

Version 1.2

3.3 Installation of the cabinets

3.3.1 Tools for commissioning

Operation

Connection

Designation

Qty

Torque

Tools

Remove Doors

Pan Head Screw

M4x12 PZ

1,5 Nm

Screw Driver PZ2

Remove Card

Cage Dimmers

Pan Head Screw

M4x12 PZ

2 Nm

Screw Driver PZ2

Slotted Flat Head

Screw M4 x 12 PZ

1,5 Nm

Screw Driver PZ 2

Open Cables

aperture

In & Out

Pan Head Screw

M4x12 PZ

2 Nm

Screw Driver PZ 2

PE Connection

Power In

Nut M10

8 to 10 Nm

Metric Wrenches 17

Sequential

Diagnostics

(Optional)

Nut M 5 / Flat

Washers M 5 /

Helical Spring Lock

Washers M 5

2 of each

1,5 Nm

Metric Wrench 8

Input

Connection

(Bus Bar)

Nut M12

8 to 10 Nm

2 x Metric Wrenches 19

Bolt M12

8 to10 Nm

Output

Connection

(Output)

Terminal

Connection

Free Drive Screw

256

1,5 Nm

Flat Screw Driver 1 x 6, 5

(do not use power tools!)

PE connection

(Output)

Screws M4 x 8

128

1,5 Nm

Screw driver PZ 1

DMX

Connection

RJ 45

Phoenix MSTBVA

2,5 –6

0,5 Nm

Flat ScrewDriver 0,5 x3, 5

Ethernet

Connection

RJ 45

TTD Human

Interface

Nut M 4 / Flat

Washers M 4 /

Helical Spring Lock

Washers M 4

X4 (of

each)

1,5 Nm

Metric Wrench 7

Junction Plate

(Accessory)

Hex Cap Screw

M 16 x 25

3 Nm

Metric Wrenches 24

ADB recommend using Insulated Screwdriver.

EURODIM TWIN TECH

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Installation manual - Page 8

Version 1.2

3.3.2 Packaging

The cabinets are shipped on a wooden pallet (see attached drawing in Chapter 12:

5000-35-650).

Standard transport position is vertical; First open the top panel after removing the screws of

the side panels.

The control processors, TTD Human Interface and dimmer modules are packed separately.

3.3.3 Lifting Eyes (Optional Accessory)

If the cabinet must be elevated with a crane, use 4 lifting eyes

TTD/CAB/LIFT kit including 4 Lifting Eyes.

3.3.4 Junction Plate (optional part)

With the optional junction plate two cabinets can be connected to guarantee permanent

fixation.

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