Adaptive Micro Systems Alpha 4000 RGB NEMA 12 Manual de usuario

ALPHA 4000 RGB NEMA 12, INSTALLATION MANUAL (PN 1778600401 REV. B)1-1

Alpha 4000 RGB NEMA 12

Installation Manual

Alpha 4000 RGB NEMA 12

1-2 ALPHA 4000 RGB NEMA 12, INSTALLATION MANUAL (PN 1778600401 REV. B)

Alpha 4000 RGB NEMA 12

Adaptive Micro Systems

7840 North 86th Street

Milwaukee, WI 53224 USA

414-357-2020

414-357-2029 (fax)

http://www.adaptivedisplays.com

Adaptive is a registered trademark of Adaptive Micro Systems. All other brand and product names are trademarks

or registered trademarks of their respective companies.

ALPHA 4000 RGB NEMA 12, INSTALLATION MANUAL (PN 1778600401 REV. B)1-3

Alpha 4000 RGB NEMA 12

Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-4

Temperature protection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-5

EMI compliance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-5

Environmental requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-5

Reducing electrical noise . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-5

Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-5

Connecting the power wires . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-6

Connecting the communication wire(s). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-7

Sign specifications. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-8

Wall mounting. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-9

Ceiling mounting. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-10

Start-up . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-11

Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-11

Routine cleaning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-11

Service and repair . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-11

1 INTRODUCTION

2INSTALLATION

3START-UP

Sign overview. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-4

Supplier's declaration of conformity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-12

4 COMPLIANCE

1-4 ALPHA 4000 RGB NEMA 12, INSTALLATION MANUAL (PN 1778600401 REV. B)

INTRODUCTION

Alpha 4000 RGB NEMA 12

Introduction

Item Name Description Item Name Description

ACEILING MOUNT

ATTACHMENT

POINTS

Optional ceiling mount.

Attach provided hanging

brackets here.

GCOMMUNICATION

ENTRY POINT

1/2 inch trade size hole (.875")

for communication wiring entry.

BMICRO SD

CARD ACCESS

PANEL

Removable panel to access

micro SD card.

CREAR BRACKET

MOUNT

Attach wall mounting brackets

at this location.

POWER ENTRY

POINT

CABLE TIE WRAP

MOUNT

Tie wrap mount for cable

management (if needed).

DREAR

COMMUNICATION

ACCESS PANEL

Removable panel to

access RS232, RS485, or

Ethernet communication

input connections.

Top View

Back View

Bottom View

EREAR POWER

ACCESS PANEL

Removable panel to access

120-240VAC power input

connection.

REAR ACCESS

PANEL SCREWS

8-32 Phillips screws. Take

care not to lose screws.

1/2 inch trade size hole (.875")

for AC power wiring entry.

Alternative 1/2 inch trade size

holes (.875") for communication

wiring with removable water tight

plug (if used replace into rear

communication entry point (G)).

JALTERNATIVE

COMMUNICATION

ENTRY POINT

Alternative 1/2 inch trade size

holes (.875") for power wiring

with removable water tight plug

(if used replace into rear power

entry point (H)).

ALTERNATIVE

POWER ENTRY

POINT

The Alpha 4000RGB NEMA 12 displays are full color Industrial grade displays designed to NEMA 12/IP52 standards

which are intended for indoor use only. Performance scoreboards communicate critical information to Production

Operators and Managers for an effective productivity improvement program, ensuring KPIs are met, eliminating waste

and increasing productivity. Factory floor displays are proven tools for displaying useful, accurate, current & visible

production measurements, allowing production teams to focus on continuously improving production performance. NEMA

12 displays provide protection against falling dirt and circulating dust and light splashing water making them the right

choice for the plant floor.

Sign overview

ALPHA 4000 RGB NEMA 12, INSTALLATION MANUAL (PN 1778600401 REV. B)1-5

Alpha 4000 RGB NEMA 12

INSTALLATION

EMI compliance

This equipment has been tested and found to comply with the limits for a Class A digital device, pursuant to Part 15 of the

FCC Rules. These limits are designed to provide reasonable protection against harmful interference when the equipment

is operated in a commercial environment.

This equipment generates, uses, and can radiate radio frequency energy and, if not installed and used in accordance with

installation guidelines, may cause harmful interference to radio communications. Operation of this equipment in a

residential area is likely to cause harmful interference, in which case the user will be required to correct the interference at

his own expense.

Changes or modifications not expressly approved by the party responsible for compliance could void the user's authority

to operate the equipment.

Environmental requirements

Care must be taken to observe these considerations when selecting a location for the sign.

Signs:

•Are for use in an indoor environment and should not be continuously exposed to direct sunlight.

• Are not designed to be hung in a window. Hanging the sign in a window will void the warranty.

•Should only be used in an environment where the temperature is between 0°C and 55°C (32° and 131°F).

• Should only be used in an environment where the humidity (non-condensing) does not exceed 95%.

• Must be installed with at least 1 in (2.5 cm) clearance on each end of the case and at least 2 in (5.1 cm) clearance

above the case.

• Warranty will be voided by any form of misuse of abuse of the product.

Reducing electrical noise

Adaptive recommends the following to decrease the amount of electrical emissions and noise with the Alpha 4000

RGB NEMA 12 signs:

•Route incoming power to assign a path separate from a sign’s communication wires. Do NOT run the power and

communication wires in the same conduit or directly next to one another.

•Where power and serial communications wires must cross, the intersection should be perpendicular.

• Shield all serial communication wires. Connect the shield to ground at only one point.

Installation

Notice: Sign installation must be performed by qualified personnel.

Notice: Any modifications made to the sign housing will void the warranty.

Notice: Always disconnect the communication cable(s) before disconnecting the power.

Notice: Do not change or alter the factory applied finish of the ALPHA 4000RGB sign.

Temperature protection

The Alpha 4000 RGB NEMA 12 sign includes automatic temperature controls to determine when the internal temperature

of the sign is too hot to continue normal operation. The temperature controls are based on the internal temperature of the

sign, which is influenced by the ambient temperature, the sign's display load, and the duration the sign is on.

If the internal temperature rises above the temperature limit, the LED output is forced into a reduced power mode which

dims the brightness of the LEDs. If the internal temperature rises above the highest limit, the display will blank to prevent

damage to the sign. If the temperature falls below the auto-dimming threshold level, then auto-dimming stops and the LED

brightness returns to normal level.

1-6 ALPHA 4000 RGB NEMA 12, INSTALLATION MANUAL (PN 1778600401 REV. B)

INSTALLATION

Alpha 4000 RGB NEMA 12

Wiring method shall be in accordance with:

• In Canada, CSA C22.1, Canadian Electrical Code,

Part I, Safety Standard for Electrical Installations,

Section 32;

• In the United States, the National Electrical Code,

NFPA 70, and the National Fire Alarm and signaling

Code, NFPA 72;

•In order to comply with Part 15 of the FCC Rules attach

one of the provided ferrites around the incoming

nominal

100-240VAC power wire(s) and secure with one of the

provided tie wraps to the tie wrap anchor (ferrite

must be

attached within the sign). See Power - Rear View Cover

Removed Ferrite Installation.

•Torque the terminal connection points to a maximum

of 7 lb-in.

Connect the incoming power wires to the appropriate

terminals within the termination compartment (L-Line,

N-Neutral, G-Ground). See Power - Rear Cover Removed.

Replace the rear access power panel by inserting the four

8-32 Phillips screws.

•Torque to a maximum of 10 lb-in.

2. Choose the ½ inch trade hole to for your installation

location. Two are provided. No other entry holes may be

added to the sign or warranty will be voided.

•Use appropriate conduit fittings and connections to route

wires for power and communication into the LED sign

termination compartment.

•Wire, conduit, conduit fittings for making connections to

rear of LED sign are not supplied.

1. Begin by removing the four 8-32 Phillips screws holding the

rear power access panel (take care not to lose these

screws). See Power - Rear View Cover Removed

WARNING! Hazardous voltage, contact with high voltage may cause death or serious injury.

. Always disconnect power to unit prior to servicing.

Connecting the power wires:

•If the bottom ½ inch trade hole is to be used, remove the

water tight hole plug and reinstall it in to the rear ½ inch

trade hole.

ALPHA 4000 RGB NEMA 12, INSTALLATION MANUAL (PN 1778600401 REV. B)1-7

Alpha 4000 RGB NEMA 12

INSTALLATION

Wiring method shall be in accordance with:

• In Canada, CSA C22.1, Canadian Electrical Code,

Part I, Safety Standard for Electrical Installations,

Section 32;

• In the United States, the National Electrical Code,

NFPA 70, and the National Fire Alarm and signaling

Code, NFPA 72;

•Torque the terminal connection points to a maximum

of 5 lb-in.

Connect the incoming communication wire(s) to the

appropriate terminals or connection point within the

termination compartment. See Communication - Rear

View Cover Removed.

•For the RS232 connection a wire gauge of 24AWG

(minimum) to 18AWG (maximum) is required.

2. Choose the ½ inch trade hole to remove for your

installation location. Two are provided. No other entry

holes may be added to the sign or warranty will be voided.

•Use appropriate conduit fittings and connections to route

wires for power and communication into the LED sign

termination compartment.

•Wire, conduit, conduit fittings for making connections to

rear of LED sign are not supplied.

1. Begin by removing the four 8-32 Phillips screws holding the

rear communication access panel (take care not to lose

these screws). See Communication - Rear View Cover

Removed

WARNING! Hazardous voltage, contact with high voltage may cause death or serious injury.

. Always disconnect power to unit prior to servicing.

Connecting the communication wire(s):

IMPORTANT: ONLY CONNECT ONE KIND OF COMMUNICATION TYPE TO THE SIGN AT A TIME

Terminal connection points full pin diagram

I. RS232 Communication:

•Connect the incoming serial wires (bare-wire

connection) to the following terminal connection points.

•In order to comply with Part 15 of the FCC Rules attach

one of the provided ferrites around the incoming RS232

wire(s) and secure with one of the provided tie wraps to

the tie wrap anchor (ferrite must be attached within the

sign). See Communication - Rear View Cover

Removed RS232 Ferrite Installation.

•If the bottom ½ inch trade hole is to be used, remove the

water tight hole plug and reinstall it in to the rear ½ inch

trade hole.

1-8 ALPHA 4000 RGB NEMA 12, INSTALLATION MANUAL (PN 1778600401 REV. B)

INSTALLATION

Alpha 4000 RGB NEMA 12

•RS485 connection to RS485-(A) and RS485-(B)

terminal.

•Shielded RS485 cable is recommended. Connect

shield of cable to SHIELD terminal.

II.RS485 Communication:

•Connect the incoming serial wires (bare-wire

connection) to the following terminal connection points.

•Torque the terminal connection points to a maximum

of 5 lb-in.

•For the RS485 connection a wire gauge of 24AWG

(minimum) to 18AWG (maximum) is required.

•Termination is recommended at both ends of all RS485

buses. The last sign in a RS485 bus should be

terminated by placing a jumper wire between the

RS485T and RS485-(B) terminals (jumper wire not

included).

•In order to comply with Part 15 of the FCC Rules attach

one of the provided ferrites around the incoming

RS485 wire(s) and secure with one of the provided tie

wraps to the tie wrap anchor (ferrite must be attached

within the sign). See Communication - Rear View

Cover Removed RS485 Ferrite Installation.

III.Ethernet Communication:

•Insert Ethernet cable into connection point.

•In order to comply with Part 15 of the FCC Rules attach

one of the provided ferrites around the incoming

Ethernet cable and secure with one of the provided tie

wraps to the tie wrap anchor (ferrite must be attached

within the sign). See Communication - Rear View

Cover Removed Ethernet Ferrite Installation.

5. Replace the rear access power panel by inserting the four

8-32 Phillips screws.

•Torque to a maximum of 10 lb-in.

Sign specifications

Sign model

number Pitch LED

rows

LED

columns

LED

colors

Brightness

(typical)

Dimensions

L x W x H

Weight

(approx)

Input voltage

& power draw

4120 RGB

NEMA 12

0.3 (in)

7.6 (mm) 16 120 RGB

4096

colors

1200 NITS

37.2 x 3.2 x 7.4 (in)

94.5 x 8.1 x 18.8 (cm)

13 (lb)

5.9 (kg)

100-240VAC

at 0.7-0.3A MAX

4240 RGB

NEMA 12

0.3 (in)

7.6 (mm) 16 240 73.2 x 3.2 x 7.4 (in)

185.9 x 8.1 x 18.8 (cm)

22 (lb)

10.0(kg)

100-240VAC

at 1.1-0.5A MAX

ALPHA 4000 RGB NEMA 12, INSTALLATION MANUAL (PN 1778600401 REV. B)1-9

Alpha 4000 RGB NEMA 12

INSTALLATION

Wall mounting

Guidelines

Wall-mounting brackets and fasterners are provided with the sign. Hardware to secure the brackets to the wall will vary based

on the type of material (e.g., concrete, brick, wood) and are not included.

•The hardware for attaching to the mounting

surface must be rated for the mounting surface

and capable of supporting four times the weight

of the sign. • Do NOT install directly to drywall, plasterboard, or

other fragile supports.

• The wall (or a wall-mounted support system) must be

capable of supporting at least four times the weight of

the sign.

Attach the two remaining wall mounting brackets

the mounting wall, verify the brackets algin with

the brackets on the sign.

Match the alignment holes of the brackets on the

sign with the holes of the brackets on the wall so

that the sign is at the desired viewing angle.

Fasten the mounting brackets together using the

four 10-32 x 3/4" Philliphs screws (F), the four #10

lock washers (G), and the four 10-32 lock nuts

(H) through the selected alignment holes on each

end of the sign.

1. Begin by attaching the wall mounting backets (A)

to the sign using the four 10-32 x 3/8" Phillips

screws (B).

3.Attach the mounting brackets (on each end of the

sign) to each other using the two 5/16-18 x 3/4"

Philliphs screws (C) and the two 5/16 lock

washers (D) through the mounting holes as shown

below, secure with the two 5/16-18 nuts (E).

32.00"

4120 RGB NEMA 12

68.00"

4240 RGB NEMA 12

Top View

Side View

•Torque to 24 lb-in.

•DO NOT tighten the nuts at this time

6.Tighten the two 5/16 nuts (E), see Step 3 for

reference.

Bracket alignment holes

•Torque to 24 lb-in.

1-10 ALPHA 4000 RGB NEMA 12, INSTALLATION MANUAL (PN 1778600401 REV. B)

INSTALLATION

Alpha 4000 RGB NEMA 12

Ceiling mounting

Guidelines

The ceiling mounting brackets and fasteners are provided with the sign. These brackets allow the customer to hang the

sign with the appropriate braided wire or chain or rope, etc. The mounting wire/chain is not provided. The maximum

weight of the 4240 unit is approximately 22 pounds. Hardware to secure the sign to the ceiling will vary based on the type

of ceiling material (e.g., concrete, brick, wood) and is not included.

• The hardware for attaching to the mounting surface

must be rated for the mounting surface.

• Do NOT install directly to drywall, plasterboard, or

other fragile supports.

•Hardware for attaching to the mounting surface,

including hanging chains, must be capable of

supporting four times the weight of the sign.

•The ceiling (or a ceiling-mounted support system)

must be capable of supporting at least four times

the weight of the sign.

1. Attach the ceiling mounting backets (A) to the sign using the four 6-32 x 3/8" Phillips screws (B), as shown.

•Torque to 10 lb-in.

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