ACR Electronics RCL 100 Guía
Page | 1
RCL 100
Troubleshooting & Breakdown List
Page | 2
INDEX
Troubleshooting tools needed 3
Wiring guide 3
Pointpad / Master controller compatibility 5
12V / 24V 5
Searchlight and Wiring Diagram 6
Breakdown procedure 7, 8
Slip ring and Planet gear assembly 9
Rotation motor assembly 10
Troubleshooting the light 12 –14
Parts List 15
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Troubleshooting tools needed.
Ohm Meter
Rubbing Alcohol
Wire Brush
Clean Rags
#2 Phillips Screwdriver
Length of wires (2) with crocodile clips on each end to connect to
battery.
12V Battery or Power Supply (3.5Amp capability)
Wiring Guide.
YELLOW Lamp power
GREEN Lamp power
RED Elevation motor
WHITE Elevation motor
BLACK Rotation motor
BROWN Rotation motor
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System Wiring Schematic.
Master
RCL-100
Point Pad
Spotlight
Yellow Lamp Power
Green Lamp Ground
Red Spot Up
White Spot Down
Brown Spot Left
Black Spot Right
Other RCL-100 Point Pads
75 ohm TV Coaxial Cable
75 ohm TV Coaxial Cable
“T” Connector or Optional
75 Ohm Splitter for Multiple
RCL-100 Point Pads
Ground
Blue Orange
Note: Wiring must be in accordance with this diagram. Improper wiring will damage components.
12 VDC or
24 VDC Master Controller
in-line 15 amp fuse
Power Source Fuse
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Compatibility of POINTPAD URP with MASTER CONTROLLER URC
There are 3 generations of control systems for the RCL 100 searchlight.
Model numbers 100, 101 and 102. If there is a ‘yes’ behind the
combination, they can be connected together and will function
properly, if the individual modules are in working condition.
URP 100 - URC 100/101 - yes
URP 101 - URC 100/ 101 - yes
URP 102 - URC 101 - yes
URC 102 - URP 101 - yes
URP 100 - URC 102 - no
URP 102 - URC 100 - no
12V / 24V Lights.
The difference between a 12V light and a 24V light is ONLY the rating of
the bulb. If one wants to convert the light from one voltage to another,
the bulbs need to be replaced.
12V Part Number 6001
24V Part Number 6003
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Page | 7
To remove the head from the base, loosen the 4 screws from the collar and carefully lift the head off the
base.
To remove the complete Front Frame assembly from the head of the light, remove the front frame and
glass assembly. Loosen the two lock nuts from the hex studs and turn out the two studs sufficiently to
slide the assembly out.
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Pull the Front Frame assembly out of the searchlight.
Complete Reflector/elevation motor assembly.
Page | 9
Typical view of a good and clean slip ring that transfers the voltage from the copper tracks to the
contacts mounted in the head of the light.
RED/WHITE UP AND DOWN
GREEN/YELLOW RIGHT AND LEFT
View of the two plastic gears, driven by the Rotation motor, and the contact assembly that transfer the
voltage from the slip ring to the bulbs and elevation motor.
3 - RED
1 - WHITE
2 - GREEN
4 - YELLOW
Planet Gear
Contact assembly
Page | 10
Rotation motor.It is actually an assembly that consists of a motor and a gearbox with spindle gear.
GEARBOX
MOTOR
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