ABB SmartMedia SM2000 Manual
1
INFORMATION
No. INF01/48 Date: February 2002 Product:SM2000 Videographic Recorder
Manual: IM/SM2000
SM2000
SmartMedia Hardware Installation
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Note. When installing SmartMedia hardware, the
Main Board in instruments manufactured prior to January,
2002 must be modified by fitting a 47µF capacitor. This
workmustbecarriedoutbyaCompanyApprovedService
Engineer to avoid invalidating the instrument's warranty.
2 Tools Required
• Medium, flat-bladed screwdriver
• No. 1 Pozidriv screwdriver
• Fine-tipped soldering iron
1 Introduction
This information sheet describes the procedure for fitting
SmartMedia hardware to SM2000 instruments.
Note. The SmartMedia upgrade requires 2002
issue 8.0 or later Application Code and 1002 issue 6.0 or
later System Code to function correctly – see Fig. 1.1 for
details of checking the Code versions. This information
sheet also details the procedure for downloading and
installing the Application and System Code.
The SmartMedia Service Pack, GR2000/0702, includes the
following items:
Instrument Status
28/01/02
Group 1 filename
Process Group 1 – OFF
Group 2 filename
% Memory used
Time left
Process Group 2 – OFF
80.5%
5 days
ARCHIVING
Not Used
B
Not Used
CJ TEMPERATURES
VERSION
Software
2002/8
System
1002/6
Application Code Version
System Code Version
Use the Group key to
select the Status View
Fig. 1.1 Checking the Instrument Operating Software Versions
2
Remove pozidriv screws
(one each side)
Lift up top cover
Remove top cover
Remove PCB locking bar
1
2
3
1
4
Fig. 3.2 Removing the Chassis Top Cover and PCB Locking Bar
Withdraw the instrument
from the case
Remove tamper-proof seal
(if fitted)
Unscrew the jacking screw
1
23
Information. Refitting is the
reverse of removal.
Fig. 3.1 Removing the Instrument from its Case
3) Remove the chassis top cover and PCB locking bar –
see Fig. 3.2.
3 Fitting Media Board
Sub-Assembly – Figs. 3.1 to 3.7
Caution. The instrument is vulnerable to
electrostatic damage. Wear an anti-static strap or
dismantle the unit on an anti-static workbench.
1) Isolate the instrument from the power supply.
2) Remove the instrument from its case – see Fig. 3.1.
3
…3 Fitting Media Board
Sub-Assembly – Figs. 3.1 to 3.7
4) Remove the Main Board – see Fig. 3.3.
MODULE C
Carefully lift each end of
the connection locking bar and
disconnect the display
flexi-circuit from the main board
3
Withdraw the main board
from the chassis
3
Disconnect the touchscreen
connector from the main board
2
Slot D
1
Connection locking bar
Note. To disconnect the display flexi-circuit,
it may be necessary to remove the I/O module
board in slot D (if fitted).
Fig. 3.3 Removing the Main Board
Information. Refitting is the
reverse of removal. Caution. When fitting a main
board,ensureitlocatescorrectlyinthe
lugs on the chassis base.
Continued…
4
Note. Steps6) and 7) are applicable only if the Main
Board is Part no. GR2000/0253.
6) Refer to Fig 3.4 and check that a 47µF capacitor is fitted
across capacitor C14.
Notes.
• Step 7) is applicable only if the 47µF capacito5r is not
fitted.
• Step 7) must be carried out by a Company Approved
Service Engineer.
…3 Fitting Media Board
Sub-Assembly – Figs. 3.1 to 3.7
5) Refer to Fig 3.4 and check the part number of the Main
Board.
+ve leg below
C14
Reverse of Main Board Showing Part Number
GR2000/0253
/0250A
Iss.5
Fig. 3.4 Checking the Main Board Part Number and for the 47µF Capacitor
7) Carefully solder the 47µF capacitor part no. B6651 across
capacitor C14 ensuring correct polarity – see Fig. 3.4.
8) Refit the Main Board – see Fig. 3.3
5
Remove pozidriv screws
(1 each side)
Disconnect configurator
board ribbon cable
Lift main board from
motherboard and withdraw
media board
3
5
Lift black
retaining flap
Disconnect
flexi-circuit
2
1
Media board
Main board
4
✶
Note. Flexi-circuit is not present if
neither Compact Flash nor SmartMedia
option is already fitted to the instrument.
Fig. 3.5 Removing the Media Board Sub-Assembly
Information. Refitting is the
reverse of removal.
1Check that PCB link LK1 is fitted and ensure it
is in the correct position for SmartMedia hardware.
LK
1
LK1 – 5V Position
SmartMedia
LK
1
LK1 – 3.3V Position
Compact Flash
Fig. 3.6 PCB Link LK1 Positions
…3 Fitting Media Board
Sub-Assembly – Figs. 3.1 to 3.7
9) Remove the existing media board sub-assembly –
see Fig. 3.5.
10)Check the position of PCB link LK1 – see Fig. 3.6.
Continued…
6
EMC Contacts
Position top cover as shown
Slide forward
Lower rear
Refit pozidriv screws
(one each side)
Refit PCB locking bar
ensuring the slots
in the bar locate correctly
on the boards and chassis
1
2
3
4
5
5
Caution. When positioning the
chassis top cover, take care not to
damage the EMC contacts.
Fig. 3.7 Refitting the PCB Locking Bar and Chassis Top Cover
…3 Fitting Media Board
Sub-Assembly – Figs. 3.1 to 3.7
11)Fit the new media board sub-assembly – see Fig. 3.5.
12)Refit the PCB locking bar and chassis top cover –
see Fig. 3.7.
13)Refit the instrument to the case – see Fig. 3.1.
14)Restore the power supply to the instrument.
7
Withdraw the instrument
from the case
Remove tamper-proof seal
(if fitted)
Unscrew the jacking screw
1
23
Push the red switch forwards to
enable access to the Application Launcher
4
4 Downloading and Installing the
Operating System Software – Figs. 4.1 to 4.5
Note. This section is applicable only if the
instrument Operating System requires upgrading to 2002
issue 8.0 or later Application Code and 1002 issue 6.0 or
later System Code – see Fig. 1.1 for details of checking
the Code versions.
1) Isolate the instrument from the power supply.
2) Remove the instrument from its case – see Fig. 4.1.
3) Push the red switch forwards – see Fig. 4.1.
Information. Refitting is the
reverse of removal.
Fig. 4.1 Setting the Application Launcher Switch
Note. Ensure that the
yellow switch remains in the
forward position.
Continued…
8
Press the
'File Viewer' button.
1
7
Highlight a configuration
to save to removable media.
4
5
Press the 'Operation' key.
6
Press the 'Copy to Storage Card'
option on the pop-up menu.
Repeat steps to to
save other configurations
as required.
46
8
Press the 'Exit' key twice to return
to the Application Launcher screen.
11
Isolate the instrument from the power supply.
Press the
'Delete Binary Partition' button.
9
Wait for dialog to
appear indicating
that this operation
was successful.
10
Press the
'Internal File View' button.
3
Insert a memory card containing
a folder named 'SM2000'
2
…4 Downloading and Installing the
Operating System Software – Figs. 4.1 to 4.5
4) Refit the instrument to the case – see Fig. 4.1.
5) Restore the power supply to the instrument.
6) Follow the on-screen instructions and perform
touchscreen calibration.
Caution. Do not use sharp objects such as
screwdrivers, pen nibs etc. to operate the touch screen.
7) Save configuration files to removeable media, as required,
and delete the binary partition – see Fig. 4.2.
Fig. 4.2 Saving Configuration Files and Deleting the Binary Partition
Note. If no configuration
files are required to be saved
to removeable media, proceed
to step 9.
9
Open the media door.
1
Connect the PC Configurator
Cable Part No. C100/0051
to the Instrument Socket.
2
Connect the PC Configurator
Cable Part No. C100/0051
to the RS232 Serial
Port of the PC.
3
Fig. 4.3 Connecting the PC Configurator Cable
…4 Downloading and Installing the
Operating System Software – Figs. 4.1 to 4.5
8) Connect the instrument to a PC on which the PC
Configurator Software has been installed – see Fig. 4.3
10
C:\WINCE300\PUBLIC\SM2000_3002_8.sre
Press to start
download.
Fig. 4.4 Downloading the Operating System Files
…4 Downloading and Installing the
Operating System Software – Figs. 4.1 to 4.5
9) Start 'downloader.exe' software on the PC.
10)Select the '.sre' file to download (e.g.
SM2000_3002_8.sre) – see Fig. 4.4.
Note. The software can be downloaded from either:
• Assistant database in 'Service Information' –
'Videographic Recorders' – 'SM2000'
or
• ABB Library at http://inside.abb.com/library in
'Instrumentation' – 'Recording and Control' –
'Recorders' – 'Paperless Chart Recorders'.
Fig. 4.5 Creating the Binary Partition
11)Restore the power supply to the instrument and start the
download of the new software by clicking on the 'Program'
button on the SM2000 Serial Downloader screen –
see Fig. 4.4.
Notes.
• Thedownload muststartwithin15secondsofapplying
power to the instrument.
• The download will take approximately 25 minutes to
complete.
12)On completion of the download, follow the on-screen
instructions and perform touchscreen calibration.
Caution. Do not use sharp objects such as
screwdrivers, pen nibs etc. to operate the touch screen.
13)Create the Binary Partition – see Fig. 4.5.
Press the 'Create
Binary Partition' button.
1
Wait for dialog to
appear indicating
that this operation
was successful.
2
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