ABB ACS1000 Manual de usuario

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MED I UM VO LTAGE AC DR IV E S

ACS1000 air-cooled

User manual

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ACS1000 air-cooled

The flexibility you require.

The reliability you expect.

Document name

ACS1000 air-cooled user manual

Document owner

ABB Switzerland Ltd.

Medium voltage AC drives

Document number

3BHS213401 E01 Rev H

Number of pages

184

Release date

2020-03-18

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new.abb.com/drives/medium-voltage-ac-drives

Contents

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ACS1000 air-cooled

User manual

01 About this manual 3

02 Important safety information 15

03 Power electronics and cabinet features 27

04 Control system 51

05 Transportation, storage and disposal 67

06 Mechanical installation 75

07 Electrical installation 83

08 Commissioning 107

09 Operation 113

10 CDP control panel 127

11 Preventive and corrective maintenance 151

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About this manual 01

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3 - 14

1.1 Copyright notice 5

1.2 Equipment covered by this manual 5

1.3 Structure of the user documentation 5

1.4 Terms and abbreviations 6

1.5 Trademarks 7

1.6 Related documentation 8

1.7 Target groups and required qualification 9

1.7.1 Handling 9

1.7.2 Mechanical installation 9

1.7.3 Electrical installation 9

1.7.4 Operation 9

1.7.5 Maintenance 9

1.8 User’s responsibilities 10

1.9 Intended use of equipment 10

1.10 Cyber security disclaimer 10

1.11 Quality certificates and applicable standards 11

1.12 Items covered by delivery 12

1.13 Identifying the delivery 13

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1.1 Copyright notice

The information in this manual is subject to change without notice.

This manual and parts thereof must not be reproduced or copied, or disclosed to third parties,

nor used for any unauthorized purpose without written permission from ABB Switzerland Ltd.,

Medium Voltage Drives.

The hardware and software described in this manual is provided under a license and may be

used, copied, or disclosed only in accordance with the terms of such license.

1.2 Equipment covered by this manual

This manual covers a standard drive and provides generic information on the drive. The manual

does not claim to cover all variations and details of the drive, nor to consider all eventualities

that may arise during installation, commissioning, operation and maintenance of the drive.

If the drive is adapted to specific customer needs or applications, and handling, installation

and operation of the drive are affected by these modifications, information on these

modifications is provided in the appropriate documentation (eg, layout drawings, wiring

diagrams, technical data, engineering notes).

If information is required beyond the instructions in this manual, refer the matter to ABB.

1.3 Structure of the user documentation

The complete set of user documentation of a standard drive consists of this manual and

supplementary documentation that is provided in the following appendices:

- Appendix A - Additional manuals

Appendix A provides manuals about additional equipment delivered with the drive (such as

project-specific options such as pulse encoder or fieldbus interfaces), or information on

modifications of the standard drive.

- Appendix B - Technical data

Appendix B contains the technical data sheets of the drive.

- Appendix C - Mechanical drawings

Appendix C provides the outline drawings of the drive. The drawings are generated

according to the customer-specific project.

- Appendix D - Wiring diagrams

• Appendix D contains the circuit diagrams with information on device identification,

cross-reference and device identification conventions. The diagrams are generated

according to the customer-specific project.

• “Setting of protective devices” is generated according to the customer-specific project.

- Appendix E - Parts list

The parts list is produced for each project and contains all information to

identify a component.

- Appendix F - Test reports and certificates

Appendix F provides the test reports of the drive. Quality certificates, and codes and

standards the drive complies with are added if necessary for the project.

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- Appendix G - Signal and parameter table

The Signal and parameter table includes descriptions of actual signals, control and status

words, and control parameters and their default settings.

1.4 Terms and abbreviations

The following table lists terms and abbreviations you should be familiar with when using this

user manual. Some of the terms and abbreviations used in this user manual are unique to ABB

and might differ from the normal usage.

Term/Abbreviation Definition

ACS1000A ACS1000 air-cooled drive

AMC circuit board Application and Motor Controller

The digital signal processor is the heart of the control system of the drive.

Cluster A cluster is a synonym for a group of hardware modules of the drive

control system.

DDCS Distributed drive control system

DDCS is an acronym for a serial communication protocol designed for data

transfer via optical fibers.

Drive Short form for ACS1000 drive

Drive system The drive system includes all equipment used to convert electrical into

mechanical power to give motion to the machine.

DriveBus Communication link dedicated for ABB drives

DriveDebug DriveDebug is part of ABB’s DriveWare® software tools for drives using the

DDCS communications protocol. DriveDebug runs on computers with

Windows® operating systems. DriveDebug is a specialist’s tool used to

diagnose, tune and troubleshoot ABB drives.

DriveWindow DriveWindow is a DriveWare® product. DriveWindow is a 32 bit Windows®

application for commissioning and maintaining ABB drives equipped with

optical communication links.

Equipment Frequency converter and related equipment

EMC Electromagnetic compatibility

All measures to suppress electromagnetic disturbances caused by different

electrical equipment in the same electromagnetic environment, and to

strengthen the immunity of the equipment to such disturbances.

Ground Earth

To ground The conducting path (eg, conductor) between the electric equipment (eg,

frequency converter) and the earth. The electric equipment is connected to the

earth, eg, by a grounding set or a grounding switch.

INU Inverter unit of the drive. The INU converts the DC voltage to the required AC

motor voltage and frequency.

IOEC module The IOEC module is an active input and output device for digital and

analog signals.

Line voltage RMS voltage of the main power supply of the drive

MCB Main circuit breaker

The MCB is a major protection device of the drive and is the main connection

and disconnection point between the main power supply and the drive.

Molykote Brand name for lubricants

PCB Printed circuit board

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1.5 Trademarks

Names that are believed to be trademarks of other companies and organizations are

designated as such. The absence or presence of such a designation should however not be

regarded as an offense of the legal status of any trademark. The following registrations and

trademarks are used in this manual:

PCC Point of common coupling

The PCC is the point in the electrical power supply system where the

responsibility of the utility changes to the industrial customer. The utility is

responsible to provide clean voltage and current with respect to harmonic

distortion up to the PCC. The industrial customer is responsible not to distort

voltage and current by its electrical systems.

PID controller Proportional-integral-derivative controller

Control loop feedback system for controlling process variables

(eg, pressure, flow)

PE Protective earth

PPCS Power plate communication system

PPCS is an acronym for a serial communication protocol designed for data

transfer via optical fibers between AMC circuit board and INTerface circuit

boards.

RTD Resistance temperature detector or device

The RTD is a temperature sensor where the change in electrical resistance is

used to measure the temperature.

Supervisory signal Indicates the operating condition of a circuit or device.

SW Software

TC Short form for terminal compartment of the drive

UPS Uninterruptible power supply

Zero speed threshold Used in the manual to indicate that the drive has reached the value “zero speed”

that is set in a parameter. The value can be set in the range of 0 and maximum

speed (the unit for the speed is rpm).

Term/Abbreviation Definition

Trademark Definition

Windows® Registered trademark of Microsoft Corporation

Industrial IT™ Trademark of ABB

DriveWare® Registered trademark of ABB

Ethernet® Registered trademark of Xerox Corporation

Profibus® Registered trademark of Profibus International (P.I.)

Modbus® Registered trademark of the Modbus IDA organization

Molykote® Registered trademark of Molykote

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1.6 Related documentation

Table 1-1: Maintenance

Table 1-2: Technical data

Table 1-3: Schematics

Table 1-4: Specifications and guidelines

Table 1-5: Serial communication interfaces

Table 1-6: Encoder

Reference

number

Document Document number

[1] ACS1000 preventive maintenance schedule 3BHS855276 E01

Reference

number

Document Document number

[2] Technical data from DriveSmart(1) (configuration software for medium

voltage drives)

(1) Configuration software for medium voltage drives

Reference

number

Document Document number

[3] Layout drawing Project-specific

Reference

number

Document Document number

[4] Retrofit guideline 3BHS301179 E01

[5] Input circuit breaker engineering guideline 3BHS104785 E01

[6] Main transformer specification 3BHS356582 E01

[7] Induction motor specification 3BHS260163 E01

[8] Power cable specification 3BHS189994 E01

[9] Power cables engineering guideline 3BHS542290 E01

[10] Auxiliary power and control cables guideline 3BHS813742 E01

Reference

number

Document Document number

[11] Ethernet - NETA-21 remote monitoring tool user manual 3AUA0000096939

[12] Modbus - NMBA-01 installation and start-up guide 3AFY58919772

[13] Profibus - NPBA-12 installation and start-up guide 3BFE64341588

[14] DeviceNet - NDNA-02 installation and start-up guide 3AFY58919829

Reference

number

Document Document number

[15] Installation and Start-up Guide for the Pulse Encoder Module NTAC-0x 3AFY58919730

Otros manuales para ACS1000

Este manual sirve para los siguientes modelos

Tabla de contenidos

Otros manuales de Accionamiento de CC de ABB

ABB

ABB ACH550-01 Manual de usuario

ABB

ABB ACH580-01 Series Manual de instalación

ABB

ABB ACS 800 Series Guía del usuario

ABB

ABB ACS880 P940 Series Manual del propietario

ABB

ABB ACS880 Series Manual de uso y cuidado

ABB

ABB HD4-HXA Instrucciones de funcionamiento e instalación

ABB

ABB DCS800 Manual de usuario

ABB

ABB ACQ80-01 Manual de instalación

ABB

ABB ACS880-34 Manual de usuario

ABB

ABB ACQ80-04 Series Manual de instalación

ABB

ABB ACS880-04 drive modules Guía del usuario

ABB

ABB ACH580-01 Series Manual de usuario

ABB

ABB ACS880-31 Manual de instalación

ABB

ABB ACS880-07 Manual de usuario

ABB

ABB ACS180 Manual de usuario

ABB

ABB DCS880 series Manual de usuario

ABB

ABB ACH580-01 Series Manual de usuario

ABB

ABB ACS560 Manual de instalación

ABB

ABB ACS355 series Manual de instalación

ABB

ABB ACH580-01 Series Manual de usuario

ABB

ABB ACS850 series Manual de usuario

ABB

ABB ACS880-04FXT Manual de usuario

ABB

ABB ACS 580-OP Manual de usuario

ABB

ABB ACS850-04 series Manual de usuario

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Parker

Parker PDS Series Manual de usuario

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Festo DGC G Series Guía de configuración

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Danfoss

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Rockwell Automation

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WEG

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Siemens

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